PROCEDURE
INSTALL FUEL INJECTOR ASSEMBLY
Apply a light coat of gasoline or spindle oil to new O-rings, and then install one to each fuel injector assembly.
Apply a light coat of gasoline or spindle oil where the fuel delivery pipe contacts each O-ring.
| *a | Turn |
|
Push |
While turning the fuel injector assembly left and right, install it to the fuel delivery pipe.
Note
Do not damage the fuel injector assembly or O-ring.
Make sure that the O-ring is not twisted or moved out of place when installing the fuel injector assembly.
After installing each fuel injector assembly, check that it turns smoothly. If not, replace the O-ring with a new one.
INSTALL FUEL DELIVERY PIPE
| *1 | Fuel Delivery Spacer |
| *2 | Injector Vibration Insulator |
| *a | Fuel Delivery Pipe Side |
| *b | Cylinder Head Sub-assembly Side |
Install 4 new injector vibration insulators to the cylinder head sub-assembly.
Install the 2 fuel delivery spacers to the cylinder head sub-assembly.
Tech Tips
Install the fuel delivery spacer so that the longer protrusion is on the cylinder head sub-assembly side.
Install the fuel delivery pipe with the 4 fuel injector assemblies with the 2 bolts.
Note
Be careful not to drop the fuel injector assemblies when installing the fuel delivery pipe.
Check that the fuel injector assemblies turn smoothly after installing the fuel delivery pipe.
CONNECT ENGINE WIRE
Engage the clamp to connect the engine wire.
Install the 2 wire harness brackets to the intake manifold with the 2 bolts.
Connect the 4 fuel injector assembly connectors, throttle body with motor assembly connector and sensor wire connector.
INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
CONNECT FUEL TUBE SUB-ASSEMBLY
Note
Check that there is no damage or foreign matter on the connecting parts of the fuel lines.
| *a | Retainer |
| *b | O-ring |
| *c | Fuel Tube Connector |
| *d | Fuel Pipe |
| *e | Nylon Tube |
|
Push |
Connect the fuel tube sub-assembly to the fuel pipe.
Align the fuel tube connector with the fuel pipe, and push them together until the fuel tube connector makes a "click" sound. If it is difficult to push the fuel pipe into the fuel tube connector, apply a small amount of clean gasoline to the tip of the fuel pipe and reinsert it.
After connecting the fuel lines, check that the fuel pipe and fuel tube connector are securely connected by pulling on them.
Engage the claw to close the cover of the No. 1 fuel pipe clamp.
Engage the clamp to connect the fuel tube sub-assembly to the fuel hose clamp.
INSTALL AIR CLEANER HOSE ASSEMBLY
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
INSTALL AIR CLEANER CAP SUB-ASSEMBLY
INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL
INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
INSPECT WASHER NOZZLE
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
INSPECT FOR FUEL LEAK
PERFORM INITIALIZATION
Perform "Inspection After Repair" after replacing a fuel injector assembly.