SHIFT AND SELECT LEVER SHAFT REASSEMBLY

PROCEDURE

  1. INSTALL SELECT STOPPER BLOCK

    1. Coat the select stopper block with gear oil.

    2. C193743E05

      Install the select stopper block as shown in the illustration.

      Note:

      Make sure the installation direction is correct.

    3. C193744E06

      Using a 5 mm pin punch and hammer, install the slotted spring pin to the shift and select lever shaft.

      Standard depth

      -0.2 to 0.8 mm (-0.00787 to 0.0315 in.)

  2. INSTALL RELEASE HEAD STRAIGHT PIN

    1. C193745

      Install the release head straight pin to the select stopper block.

    2. Coat the release head with gear oil.

    3. C193746E02

      Install the release head as shown in the illustration.

      Note:

      Make sure the installation direction is correct.

    4. C203683E05

      Install the release head torsion spring as shown in the illustration.

      Note:

      Make sure the installation direction is correct.

    5. Coat the front inner shift lever with gear oil.

    6. C193748

      Install the front inner shift lever as shown in the illustration.

      Note:

      Make sure the installation direction is correct.

      Tip:

      Insert the torsion spring into the installation hole of the front inner shift lever.

    7. C193749E07

      Turn the front inner shift lever counterclockwise to align its hole with the straight pin, and insert the straight pin into the hole.

      Table 1. Text in Illustration

      *1

      Spring

      *2

      Straight Pin
      Note:

      Make sure that the front shift lever is installed as shown in the illustration.

    8. C193750E07

      Using a 5 mm pin punch and hammer, install the slotted spring pin to the shift and select lever shaft.

      Standard depth

      -0.2 to 0.8 mm (-0.00787 to 0.0315 in.)

  3. INSTALL INNER NO. 2 SHIFT LEVER

    1. Coat the inner No. 2 shift lever with gear oil.

    2. C193751E04

      Using a 5 mm pin punch and hammer, install the inner No. 2 shift lever and slotted spring pin onto the shift and select lever shaft.

      Standard depth

      0 to 0.6 mm (0 to 0.0236 in.)

      Note:

      Make sure the installation direction is correct.