INTERCOOLER INSTALLATION

PROCEDURE

1. INSTALL INTERCOOLER ASSEMBLY

   1. Install the intercooler assembly with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

2. INSTALL NO. 1 RADIATOR SUPPORT

   1. Install the No. 1 radiator support with the 5 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

3. CONNECT NO. 3 AIR HOSE

   1. 

      *a	View A
      *b	Upper
      *c	Rear Side
      *d	300° (Hose Clamp Area)
      *e	Paint Mark
      *f	Stopper

      Connect the No. 3 air hose to the intercooler assembly as shown in the illustration.

   2. 

      Tighten the clamp of the No. 3 air hose on the intercooler assembly side.

      6.5 N*m

      66 kgf*cm

      58 in.*lbf

      Note:

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

      Tip:

      • Push in the No. 3 air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 4 to 9 mm (0.157 to 0.354 in.).

4. CONNECT NO. 2 AIR HOSE

   1. 

      *a	View A
      *b	Upper
      *c	LH Side
      *d	135° (Hose Clamp Area)
      *e	Paint Mark
      *f	Stopper

      Connect the No. 2 air hose to the intercooler assembly as shown in the illustration.

   2. 

      Tighten the clamp of the No. 2 air hose on the intercooler assembly side.

      6.5 N*m

      66 kgf*cm

      58 in.*lbf

      Note:

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

      Tip:

      • Push in the No. 2 air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 4 to 9 mm (0.157 to 0.354 in.).

5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

   Click here

6. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

   Click here

7. INSTALL HEADLIGHT ASSEMBLY LH

   Click here

8. INSTALL HEADLIGHT ASSEMBLY RH

   Tip:

   Use the same procedures for the RH side and LH side.