CLUTCH PEDAL(for LHD) REMOVAL

PROCEDURE


  1. REMOVE POWER STEERING ECU ASSEMBLY

    Click here

  2. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A004JYTE03
      Text in Illustration
      *a Matchmark

      Put matchmarks on the steering intermediate shaft assembly and the steering column assembly.

    2. Remove the bolt and separate the steering intermediate shaft assembly from the steering column assembly.

  3. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. A004K5Q

      Disconnect the 3 connectors.

    2. A004KT5

      Disconnect the connector and wire harness clamp.

    3. A004JIS

      Remove the clip and the clevis pin, and separate the clutch master cylinder push rod clevis from the clutch pedal lever sub-assembly.

    4. A004J28

      Remove the clip and push rod pin, and separate the brake master cylinder push rod clevis from the brake pedal.

    5. A004IK9

      Remove the 2 nuts and separate the clutch master cylinder assembly.

    6. A004HZC

      Remove the 3 bolts, 4 nuts and the clutch pedal support sub-assembly.

      Text in Illustration
      A004I9S Bolt
      A004KUZ Nut

  4. REMOVE CLUTCH START SWITCH ASSEMBLY

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  5. REMOVE CLUTCH SWITCH ASSEMBLY


    1. A004KDJ

      Remove the nut and the clutch switch assembly from the clutch pedal support sub-assembly.

  6. REMOVE CLUTCH PEDAL SPRING

    A004JN9

    1. Remove the 2 E-rings and the 2 clevis pins.

    2. Remove the assist rod A, assist rod B, clutch pedal spring and assist bush.

    3. Remove the 2 bushes from the clutch pedal sub-assembly and clutch pedal support sub-assembly.

  7. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A004HM5

      Using a pin punch (3 mm (0.118 in.)) and a hammer, tap out the straight pin and remove the clutch pedal lever sub-assembly.

    2. A004I8P

      Remove the clutch pedal sub-assembly and 2 clutch pedal bushes from the clutch pedal support sub-assembly.

  8. REMOVE CLUTCH PEDAL STOPPER


    1. A004KA9

      Remove the clutch pedal stopper from the clutch pedal support sub-assembly.

  9. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. Remove the No. 1 clutch pedal cushion from the clutch pedal sub-assembly.

  10. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.