FRONT BRAKE(for 16 inch Front Disc Brake) REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE

  1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

    1. Temporarily install the front disc brake bleeder plug to the disc brake cylinder assembly LH.

      Tip:

      The front disc brake bleeder plug will be tightened to a torque specification in the "Bleed Brake Line" procedures.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL

    1. C346412C01
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new piston seal.

    2. Install the piston seal to the disc brake cylinder assembly LH.

      Note:

      Securely install the piston seal into the groove of the disc brake cylinder assembly LH.

  4. INSTALL FRONT DISC BRAKE PISTON

    1. C347254C01
      V100155

      Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the inner and outer circumference of a new cylinder boot, as well as the entire circumference of the top and bottom of the outer edge as shown in the illustration.

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the cylinder boot and disc brake cylinder assembly LH.

    3. Install the cylinder boot to the front disc brake piston.

  5. INSTALL CYLINDER BOOT

    1. C346413C01

      *1

      Cylinder Boot

      *2

      Set Ring

      *3

      Front Disc Brake Piston

      Install the front disc brake piston to the disc brake cylinder assembly LH.

      Note:

      Do not forcibly install the front disc brake piston to the disc brake cylinder assembly LH.

    2. Install the cylinder boot to the disc brake cylinder assembly LH.

      Note:

      Securely install the cylinder boot into the groove of the disc brake cylinder assembly LH.

    3. Using a screwdriver, install a new set ring.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Do not damage the cylinder boot.