2KD-FTV INTAKE TORQUE SPECIFICATIONS

INTAKE MANIFOLD (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
Intake manifold x Cylinder head 29 296 21
No. 3 intercooler support bracket x Intake manifold 23 235 17
Fuel hose protector x Intake manifold 8.0 82 71 in.*lbf
INTAKE MANIFOLD
Part Tightened N*m kgf*cm ft.*lbf
Intake manifold x Cylinder head 29 296 21
No. 2 manifold stay x Intake manifold 20 204 15
No. 3 intercooler support bracket x Intake manifold (w/ Intercooler) 23 235 17
Intake manifold insulator x Intake manifold (w/ Intercooler) 8.0 82 71 in.*lbf
Vacuum switching valve bracket x Intake manifold (w/o EGR Cooler) 20 204 15
Manifold stay x Intake manifold (w/o Intercooler) 19 194 14
Engine oil level dipstick guide x Intake manifold 8.0 82 71 in.*lbf
Engine oil level dipstick guide x Fuel pipe clamp 5.0 51 44 in.*lbf
Manifold stay with vacuum switching valve x Intake manifold (w/ Intercooler) 19 194 14
TURBOCHARGER (for/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 turbo water pipe sub-assembly x Turbocharger sub-assembly for bolt 8.0 82 71 in.*lbf
for nut 12 122 9
Turbocharger sub-assembly x Exhaust manifold 52 530 38
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly 13 133 10
Turbo oil inlet pipe sub-assembly x Cylinder block for union bolt 36 367 27
for bolt 12 122 9
Turbocharger stay x Turbocharger sub-assembly and Cylinder block 38 387 28
Turbine outlet elbow x Turbocharger sub-assembly 26 260 19
No. 3 water by-pass pipe x Turbine outlet elbow for union bolt 35 357 26
for bolt 21 214 15
No. 4 water by-pass pipe x Turbine outlet elbow 35 357 26
No. 1 exhaust manifold heat insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Exhaust manifold 12 122 9
Compressor inlet elbow x Turbocharger sub-assembly 19 194 14
Engine oil level dipstick guide x Compressor elbow stay 8.0 82 71 in.*lbf
Ventilation pipe x Cylinder head 20 204 15
No. 2 turbine outlet elbow x Turbine outlet elbow 30 306 22
Turbine outlet elbow stay x No. 2 turbine outlet elbow and Cylinder block 60 612 44
No. 2 exhaust manifold heat insulator x Turbine outlet elbow 13 133 10
No. 3 exhaust manifold heat insulator x Injector holder 12 122 9
Air cleaner assembly x Body 14 143 10
TURBOCHARGER (w/ EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 turbo water pipe sub-assembly x Turbocharger sub-assembly (for Variable Nozzle Vane Turbocharger) for bolt 8.0 82 71 in.*lbf
for nut 12 122 9
Turbocharger sub-assembly x Exhaust manifold 52 530 38
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly 13 133 10
Turbo oil inlet pipe sub-assembly x Cylinder block for union bolt 26 265 19
for bolt 12 122 9
Turbocharger stay x Turbocharger sub-assembly and Cylinder block 38 387 28
Turbine outlet elbow x Turbocharger sub-assembly 26 260 19
No. 1 exhaust manifold heat insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Exhaust manifold (for Variable Nozzle Vane Turbocharger) 12 122 9
Compressor inlet elbow x Turbocharger (for Variable Nozzle Vane Turbocharger) 19 194 14
Ventilation pipe x Cylinder head cover 20 204 15
Compressor inlet elbow x No. 3 air cleaner hose and Turbocharger (for Waste Gate Type Turbocharger) 5.0 51 44 in.*lbf
Actuator assembly with bracket x Turbocharger (for Waste Gate Type Turbocharger) 8.5 87 75 in.*lbf
TURBOCHARGER (w/o EGR Cooler)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 turbo water pipe sub-assembly x Turbocharger sub-assembly (w/ Intercooler) for bolt 8.0 82 71 in.*lbf
for nut 12 122 9
Turbocharger x Exhaust manifold 52 530 38
Turbo oil pipe sub-assembly x Turbocharger 13 133 10
Turbo inlet pipe sub-assembly x Cylinder block for union bolt 26 265 19
for bolt 12 122 9
Turbocharger stay x Turbocharger sub-assembly and Cylinder block (w/ Intercooler) 38 387 28
Turbocharger stay x Turbocharger outlet elbow and Cylinder block (w/o Intercooler) 24 245 18
Manifold stay x Exhaust manifold (w/o Intercooler) 19 194 14
Turbine outlet elbow x Turbocharger 26 260 19
No. 1 exhaust manifold heat insulator x Exhaust manifold (w/ Intercooler) 12 122 9
No. 1 turbo insulator x Exhaust manifold (w/ Intercooler) 12 122 9
Compressor inlet elbow x Turbocharger (w/ Intercooler) 19 194 14
Ventilation pipe x Cylinder head cover (w/ Intercooler) 20 204 15
Ventilation hose heat insulator x Cylinder head cover (w/o Intercooler) 12 122 9
INTERCOOLER
Part Tightened N*m kgf*cm ft.*lbf
Intercooler assembly x Intercooler support bracket 12 122 9
Intake air connector x Intercooler assembly 10 102 7
No. 1 air hose x Diesel throttle body 6.5 66 58 in.*lbf
No. 2 air hose x Turbocharger 6.5 66 58 in.*lbf
No. 1 engine cover assembly x Intercooler assembly 7.0 71 62 in.*lbf
Manifold absolute pressure sensor x Intercooler assembly 5.0 51 44 in.*lbf