RADIATOR (w/o EGR Cooler) DISASSEMBLY


  1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY


    1. A01DZ80E02

      Remove the 4 bolts and 2 radiator brackets.

  2. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug.

    2. Remove the O-ring.

  3. ASSEMBLE SST


    1. A01DX40E10
      Text in Illustration
      *1 Dimension B
      *2 Part A
      *3 Stopper Bolt

      Install the claw to part A of the overhaul handle as shown in the illustration.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

    2. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

      Dimension B
      0.2 to 0.3 mm (0.00787 to 0.0118 in.)

      Note

      If this adjustment is not performed, the claw will be damaged.

  4. UNCAULK LOCK PLATE


    1. A01E0CPE05
      Text in Illustration
      *1 Tank
      *2 Lock Plate

      Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

  5. REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK


    1. A01DYSNE01

      Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a plastic-faced hammer and remove the tanks.

      Note

      Do not tap automatic transmission oil cooler pipe.

    2. Remove the O-ring.

  6. REMOVE OIL COOLER (for Automatic Transmission)


    1. A01DZFSE01

      Remove the 2 cooler pipes.

    2. Remove the 2 nuts, 2 plate washers and oil cooler.

    3. Remove the 2 O-rings from the oil cooler.