CYLINDER HEAD REPLACEMENT


  1. REMOVE NO. 2 OIL SEAL RETAINER OIL SEAL

    A01DY43E02

    1. Using a screwdriver and hammer, tap out the oil seal.

      Note

      Tape the screwdriver tip.

  2. REMOVE INTAKE VALVE GUIDE BUSH


    1. A01E0MGE02

      Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    2. A01DZXAE02

      Using SST and a hammer, tap out the valve guide bushing.

      SST
      09201-10000   ( 09201-01080 )
      09950-70010   ( 09951-07100 )

  3. REMOVE EXHAUST VALVE GUIDE BUSH

    A01E0MGE02

    1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    2. A01DYEKE02

      Using SST and a hammer, tap out the valve guide bushing.

      SST
      09201-10000   ( 09201-01080 )
      09950-70010   ( 09951-07100 )

  4. INSTALL INTAKE VALVE GUIDE BUSH

    A01E1DQE01

    1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

      Select a new guide bush (STD or O/S 0.05)
      Bush Size Bush Bore Diameter
      Use STD 13.004 to 13.025 mm (0.5120 to 0.5128 in.)
      Use O/S 0.05 13.054 to 13.075 mm (0.5139 to 0.5148 in.)

      If the bush bore diameter of the cylinder head is greater than 13.025 mm (0.5128 in.), machine the bush bore to dimension of 13.054 to 13.075 mm (0.5139 to 0.5148 in.).

      If the bush bore diameter of the cylinder head is greater than 13.075 mm (0.5148 in.), replace the cylinder head.

    2. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    3. A01DVD3E03

      Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

      SST
      09201-10000   ( 09201-01080 )
      09950-70010   ( 09951-07100 )
      Standard protrusion height (H)
      10.8 to 11.2 mm (0.425 to 0.441 in.)
    4. A01DX35E02

      Using a sharp 8.0 mm reamer, ream the guide bush to obtain the standard specified clearance between the guide bush and valve stem.

  5. INSTALL EXHAUST VALVE GUIDE BUSH


    1. A01E1DQE01

      Using a caliper gauge, measure the bush bore diameter of the cylinder head.

      Select a new guide bush (STD or O/S 0.05)
      Bush Size Bush Bore Diameter
      Use STD 13.004 to 13.025 mm (0.5120 to 0.5128 in.)
      Use O/S 0.05 13.054 to 13.075 mm (0.5139 to 0.5148 in.)

      If the bush bore diameter of the cylinder head is greater than 13.025 mm (0.5128 in.), machine the bush bore to dimension of 13.054 to 13.075 mm (0.5139 to 0.5148 in.).

      If the bush bore diameter of the cylinder head is greater than 13.075 mm (0.5148 in.), replace the cylinder head.

    2. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    3. A01E23OE04

      Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

      SST
      09201-10000   ( 09201-01080 )
      09950-70010   ( 09951-07100 )
      Standard protrusion height (H)
      10.8 mm to 11.2 mm (0.425 to 0.441 in.)
    4. A01DVICE02

      Using a sharp 8.0 mm reamer, ream the guide bush to obtain the standard specified clearance between the guide bush and valve stem.

  6. INSTALL NO. 2 OIL SEAL RETAINER OIL SEAL

    A01DXJME03

    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil seal retainer edge.

      SST
      09223-46011

    2. Apply MP grease to the oil seal lip.