CLUTCH PEDAL(for LHD) INSTALLATION

PROCEDURE

  1. INSTALL CLUTCH PEDAL PAD

    1. Install the clutch pedal pad to the clutch pedal sub-assembly.

  2. INSTALL NO. 1 CLUTCH PEDAL CUSHION

    1. Install the No. 1 clutch pedal cushion to the clutch pedal sub-assembly.

  3. INSTALL BRAKE PEDAL SHAFT COLLAR

    1. C304465C01
      V100135

      Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to brake pedal shaft collar.

    2. Install the brake pedal shaft collar to the brake pedal sub-assembly.

  4. INSTALL BRAKE PEDAL BUSHING

    1. C304467C02
      V100135

      Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to both sides of 2 new brake pedal bushings.

    2. Install the 2 brake pedal bushings to the brake pedal sub-assembly.

  5. INSTALL CLUTCH PEDAL SHAFT COLLAR

    1. C304466C02
      V100135

      Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the clutch pedal shaft collar.

    2. Install the clutch pedal shaft collar to the clutch pedal sub-assembly.

  6. INSTALL CLUTCH PEDAL BUSHING

    1. C304468C01
      V100135

      Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to both sides of 2 new clutch pedal bushings.

    2. Install the 2 clutch pedal bushings to the clutch pedal sub-assembly.

  7. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

    1. Install the clutch pedal sub-assembly and brake pedal sub-assembly to the brake pedal support sub-assembly with the brake pedal shaft and nut.

      24.2 N*m

      247 kgf*cm

      18 ft.*lbf

  8. INSTALL CLUTCH PEDAL SPRING

    1. Install the clutch pedal spring to the clutch pedal sub-assembly and brake pedal support sub-assembly.

  9. INSTALL BRAKE PEDAL

    Click hereClick here

  10. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    Click hereClick here

  11. INSPECT CLUTCH PEDAL SWITCH ASSEMBLY (w/ Clutch Pedal Switch Assembly)

    Click here