REAR BRAKE REASSEMBLY

PROCEDURE

1. INSTALL REAR DISC BRAKE BLEEDER PLUG

   Tip:

   Fully tighten the rear disc brake bleeder plug after bleeding the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

   1. for Type B:

      1. 

         Lithium Soap Base Glycol Grease

         Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      2. Install the piston seal to the rear disc brake cylinder.

         Note:

         Securely install the piston seal to the groove of the rear disc brake cylinder.

4. INSTALL CYLINDER BOOT

   1. for Type A:

      1. 

         *1	Cylinder Boot
         *2	Rear Disc Brake Cylinder
         *3	Rear Disc Brake Piston

         Install a new cylinder boot to the rear disc brake cylinder and rear disc brake piston.

         Note:

         • Securely install the cylinder boot into the groove of the rear disc brake piston and rear disc brake cylinder.

         • Do not damage the cylinder boot.

   2. for Type B:

      1. Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston and a new cylinder boot.

      2. 

         Lithium Soap Base Glycol Grease

         Install the cylinder boot to the piston as shown in the illustration.

         Note:

         Do not install the cylinder boot after installing the piston into the disc brake cylinder.

5. INSTALL REAR DISC BRAKE PISTON

   1. for Type B:

      1. 

         Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

         Note:

         Securely install the cylinder boot to the groove of the rear disc brake cylinder.

      2. 

         Using SST, install the rear disc brake piston by turning it clockwise as far as possible.

         09719-12010

         09719-01030

         Note:

         • Securely install the cylinder boot to the groove of the rear disc brake piston.

         • Do not damage the rear disc brake piston or cylinder boot.

      3. 

         Using SST, slowly return the piston until the piston groove is positioned as shown in the illustration.

         Tip:

         When installing the rear disc brake cylinder assembly to the rear disc brake cylinder mounting, align the piston groove with the protrusion on the rear disc brake pad.

      4. 

         *1	Cylinder Boot

         Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder and rear disc brake piston.