МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В СБОРЕ СНЯТИЕ


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. REMOVE CONSOLE BOX ASSEMBLY

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  3. REMOVE SHIFT LEVER BOOT ASSEMBLY

    A01DXDXE02

    1. w/o Console Box:

      Remove the front seat, front door scuff plate, etc. and fold back the floor carpet so that the shift lever can be removed.

    2. Remove the 4 screws, 2 clips and shift lever boot.

  4. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY

    A01DW3IE02

    1. Cover the shift lever cap with a cloth.

    2. Press down on the shift lever cap and rotate it counterclockwise to remove it.

    3. Pull out the shift lever.

  5. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY

    A01DXP8E02

    1. Using needle nose pliers, remove the snap ring and pull out the shift lever.

      Tech Tips

      Move the transfer shift lever to the H4 position.

  6. REMOVE TRANSFER CASE LOWER PROTECTOR


    1. Remove the 4 bolts and transfer case lower protector.

  7. REMOVE NO. 1 ENGINE UNDER COVER

  8. REMOVE NO. 2 ENGINE UNDER COVER

  9. DRAIN MANUAL TRANSMISSION OIL


    1. Remove the drain plug and gasket to drain the oil.

    2. Install a new gasket and the drain plug.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  10. REMOVE REAR PROPELLER SHAFT ASSEMBLY

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  11. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

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  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  13. DISCONNECT WIRE HARNESS


    1. Transmission side:

      Disconnect the back-up light switch connector.

    2. Transfer side:

      Disconnect the No. 1, No. 2 and No. 3 transfer indicator switch connectors, and vehicle speed sensor connector.

  14. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

    A01E1IKE01

    1. Remove the 2 bolts and disconnect the release cylinder.

  15. REMOVE STARTER ASSEMBLY

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  16. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

    A01DX1WE05

    1. Support the transmission rear side with a support stand.

    2. Remove the 4 set bolts of the rear No. 1 engine mounting insulator.

    3. Remove the 4 bolts, 4 nuts and frame crossmember.

  17. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    A01DX66E03

    1. Remove the 4 bolts and engine mounting insulator.

  18. REMOVE STIFFENER PLATE

    A01E04XE03

    1. Remove the 4 bolts and stiffener plate RH.

    2. Remove the 4 bolts and stiffener plate LH.

  19. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

    A01DZPXE04

    1. Using a transmission jack, support the transmission.

    2. Remove the support stand from the rear side.

    3. Remove the 4 bolts and transmission.

  20. REMOVE TRANSFER ASSEMBLY

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