INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL STUD BOLT (w/ Stud Bolt)


    1. Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  2. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET


    1. Install a new No. 1 intake manifold to head gasket to the intake manifold.

  3. INSTALL INTAKE MANIFOLD


    1. Install the engine cover joint to the intake manifold.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Temporarily install the intake manifold stay and intake manifold with the 4 bolts and 2 nuts.

      Note

      When installing the intake manifold, if the end of the bolt that is holding the No. 2 alternator bracket in place interferes, remove the V-ribbed belt and loosen the bolt.

    3. B008HBMC02
      B008IUL Bolt
      B008H52 Nut

      Install and uniformly tighten the 4 bolts and 2 nuts in several steps.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    4. Install the wire harness clamp bracket to the intake manifold with the bolt.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

    5. Connect the wire harness to the wire harness clamp bracket with the nut.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

    6. Connect the 2 wire harness clamps to the intake manifold.

  4. CONNECT NO. 1 VENTILATION HOSE


    1. Connect the No. 1 ventilation hose to the intake manifold, and slide the clamp to secure the hose.

  5. CONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. Connect the No. 1 fuel vapor feed hose to the intake manifold.

  6. INSTALL VACUUM SENSOR BRACKET


    1. Install the vacuum sensor bracket to the intake manifold with the engine cover joint.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the vacuum hose to the intake manifold.

    3. Connect the 3 wire harness clamps to the intake manifold and vacuum sensor bracket.

  7. INSTALL VACUUM SENSOR ASSEMBLY

    Click here

  8. INSTALL STARTER ASSEMBLY

    Click here

  9. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here