ENGINE ASSEMBLY INSTALLATION
PROCEDURE
INSTALL ENGINE HANGER
REMOVE ENGINE STAND
Attach an engine sling device and hang the engine with a chain block.
Lift the engine and remove it from the engine stand.
Place the engine onto a work bench.
Note:With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.
INSTALL ENGINE ASSEMBLY
Attach an engine sling device and hang the engine with a chain block.
Slowly lower the engine into the engine compartment.
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Nut A
Nut B
Install the front engine mounting insulator LH with the 3 nuts.
for nut A
72 N*m
734 kgf*cm
53 ft.*lbf
for nut B
40 N*m
408 kgf*cm
30 ft.*lbf
Install the front engine mounting insulator RH with the 3 nuts.
for nut A
72 N*m
734 kgf*cm
53 ft.*lbf
for nut B
40 N*m
408 kgf*cm
30 ft.*lbf
Remove the 4 bolts and 2 engine hangers.
INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
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Using SST, hold the crankshaft.
09213-54015
91651-60855
09330-00021
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*1
Front Drive Plate Spacer
*2
Drive Plate and Ring Gear
*3
Rear Drive Plate Spacer
Automatic Transmission Side
Install the front drive plate spacer, the drive plate and ring gear, and the rear drive plate spacer to the crankshaft.
Tip:As the front drive plate spacer, the drive plate and ring gear, and the rear drive plate spacer are not reversible, be sure to install them in the direction shown in the illustration.
Clean the bolts and bolt holes.
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*1
Adhesive
Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 8 bolts.
Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
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Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.
83 N*m
846 kgf*cm
61 ft.*lbf
Note:Do not start the engine for at least 1 hour after installing the drive plate.
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INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
INSTALL PROPELLER SHAFT ASSEMBLY
INSTALL FRONT PROPELLER SHAFT ASSEMBLY
CONNECT NO. 1 AND NO. 2 FUEL PIPES
Connect the No. 1 and No. 2 fuel pipes (Click here).
Install the No. 2 fuel pipe clamp to the fuel tube connector.
CONNECT HEATER WATER HOSE ASSEMBLY
Connect the 4 hoses and heater water hose.
CONNECT ENGINE WIRE
Connect the ECM connector.
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*1
Grommet
*2
Wire Harness Support
Attach the grommet to the wire harness support.
Pass the wire harness into the vehicle and install the wire harness support.
Connect the 9 connectors and attach the clamp.
-
Install the glove compartment door (Click here).
Connect the connector and install the bolt.
8.0 N*m
82 kgf*cm
71 in.*lbf
INSTALL DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT
INSTALL STARTER ASSEMBLY
INSTALL STARTER COVER
INSTALL GENERATOR ASSEMBLY
INSTALL WIRING HARNESS CLAMP BRACKET
INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
INSTALL NO. 2 MANIFOLD STAY
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
INSTALL MANIFOLD STAY
INSTALL FRONT EXHAUST PIPE ASSEMBLY
INSTALL COOLER COMPRESSOR ASSEMBLY
CONNECT SUCTION HOSE SUB-ASSEMBLY
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
CONNECT VANE PUMP ASSEMBLY
INSTALL FAN AND GENERATOR V BELT
INSTALL INTAKE AIR SURGE TANK
INSTALL RADIATOR ASSEMBLY
INSTALL FAN SHROUD
CONNECT OIL COOLER TUBE
INSTALL RADIATOR RESERVOIR ASSEMBLY
INSTALL NO. 2 RADIATOR HOSE
INSTALL NO. 1 RADIATOR HOSE
INSTALL RADIATOR SIDE DEFLECTOR LH
INSTALL RADIATOR SIDE DEFLECTOR RH
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
Install the air cleaner case with the 3 bolts.
12 N*m
122 kgf*cm
9 ft.*lbf
Attach the wire harness clamp.
Install the air cleaner filter element.
INSTALL AIR CLEANER CAP AND HOSE
INSTALL FRONT BUMPER COVER
INSTALL BATTERY TRAY
INSTALL BATTERY
Install the battery.
Install the battery hold down clamp with the 2 nuts.
6.0 N*m
61 kgf*cm
53 in.*lbf
Connect the cable to the positive battery terminal.
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note:When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).
ADD ENGINE OIL
ADD ENGINE COOLANT
INSPECT FOR ENGINE OIL LEAK
INSPECT FOR COOLANT LEAK
INSPECT FOR FUEL LEAK
CHECK ENGINE OIL LEVEL
INSPECT FOR EXHAUST GAS LEAK
PERFORM RESET MEMORY
INSPECT IGNITION TIMING
INSPECT ENGINE IDLE SPEED
INSPECT CO/HC
INSTALL HOOD SUB-ASSEMBLY
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Bolt A
Bolt B
Install the hood with the 8 bolts.
for bolt A
13 N*m
133 kgf*cm
10 ft.*lbf
for bolt B
18 N*m
184 kgf*cm
13 ft.*lbf
Connect the washer hose.
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ADJUST HOOD SUB-ASSEMBLY
CHARGE REFRIGERANT
WARM UP ENGINE
CHECK FOR REFRIGERANT GAS LEAK
INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH
INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL LH
INSTALL FRONT FENDER APRON SEAL RH
INSTALL FRONT FENDER APRON SEAL LH
INSTALL REAR ENGINE UNDER COVER ASSEMBLY
Install the rear engine under cover with the 4 bolts.
29 N*m
296 kgf*cm
21 ft.*lbf
INSTALL TRANSMISSION UNDER COVER
Install the transmission under cover with the 2 bolts.
29 N*m
296 kgf*cm
21 ft.*lbf
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
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Hook the engine under cover to the vehicle body as shown in the illustration.
Install the 4 bolts.
29 N*m
296 kgf*cm
21 ft.*lbf
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INSTALL LOWER FRONT BUMPER COVER
Install the front bumper cover lower with the 5 bolts and clip.
8.0 N*m
82 kgf*cm
71 in.*lbf
INSTALL ENGINE ROOM SIDE COVER
Install the engine room side cover with the 4 clips.
INSTALL ENGINE ROOM SIDE COVER LH
Install the engine room side cover LH with the 4 clips.
INSTALL V-BANK COVER SUB-ASSEMBLY
INSTALL UPPER RADIATOR SUPPORT SEAL
Install the upper radiator support seal with the 14 clips.