FRONT BUMPER REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE

  1. INSTALL FRONT BUMPER MOULDING PROTECTOR (for Type B)

    Tip:

    When installing the front bumper moulding protector, heat the front bumper moulding using a heat light.

    Standard

    Item

    Temperature

    Front Bumper Moulding

    20 to 30°C (68 to 86°F)
    Note:

    Do not heat the front bumper moulding excessively.

    1. Clean the front bumper moulding surface.

      1. Using a heat light, heat the front bumper moulding surface.

      2. Remove the double-sided tape from the front bumper moulding.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front bumper moulding protector.

      1. Using a brush or felt, apply primer or equivalent to the front bumper moulding protector installation area.

        Note:

        • Use a clean brush or felt.

        • Do not touch the front bumper assembly until the primer has dried.

      2. Using a heat light, heat the front bumper moulding.

      3. Remove the peeling paper from the face of the front bumper moulding protector.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      4. B406049C01

        *a

        Mark-off Line

        Install the front bumper moulding protector in the position shown in the illustration.

        Tip:

        Press the front bumper moulding firmly to install it.

        Standard

        Area

        Specified Condition

        A

        2.0 mm (0.0787 in.)

        B

        2.0 mm (0.0787 in.)

  2. INSTALL FRONT BUMPER MOULDING (for Type B)

    Tip:

    When installing the front bumper moulding, heat the front bumper moulding sub-assembly and front bumper moulding using a heat light.

    Standard

    Item

    Temperature

    Front Bumper Moulding Sub-assembly

    20 to 30°C (68 to 86°F)

    Front Bumper Moulding

    20 to 30°C (68 to 86°F)
    Note:

    Do not heat the front bumper moulding sub-assembly or front bumper moulding excessively.

    1. Clean the front bumper moulding sub-assembly surface.

      1. Using a heat light, heat the front bumper moulding sub-assembly surface.

      2. Remove the double-sided tape from the front bumper moulding sub-assembly.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front bumper moulding.

      1. Using a brush or felt, apply primer or equivalent to the front bumper moulding installation area.

        Note:

        • Use a clean brush or felt.

        • Do not touch the front bumper moulding sub-assembly until the primer has dried.

      2. Using a heat light, heat the front bumper moulding sub-assembly and the front bumper moulding.

      3. Temporarily install the front bumper moulding to the front bumper moulding sub-assembly.

      4. Remove the peeling paper from the face of the front bumper moulding.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      5. Install the front bumper moulding.

        Tip:

        Press the front bumper moulding firmly to install it.

        B403703C01

        *a

        Double-sided Tape

        -

        -

  3. INSTALL FRONT BUMPER MOULDING SUB-ASSEMBLY

    1. Install the front bumper moulding with the 9 retainers.

  4. INSTALL FRONT BUMPER GUARD

    1. Install the front bumper guard with the 8 retainers.

  5. INSTALL LOWER RADIATOR GRILLE LH

    1. Attach the 4 claws to install the lower radiator grille LH.

    2. Install the 2 clips.

  6. INSTALL LOWER RADIATOR GRILLE RH

    Tip:

    Use the same procedure described for the LH side.

  7. INSTALL LOWER RADIATOR GRILLE LH (for Automatic Transaxle (U660F))

    1. Attach the 4 claws to install the lower radiator grille LH.

    2. Install the 2 clips.

  8. INSTALL LOWER NO. 1 RADIATOR GRILLE

    1. Attach the 18 claws to install the lower No. 1 radiator grille.

  9. INSTALL FRONT BUMPER EXTENSION LH

    1. Install the front bumper extension LH with the 5 retainers.

  10. INSTALL FRONT BUMPER EXTENSION RH

    Tip:

    Use the same procedure described for the LH side.

  11. INSTALL FRONT BUMPER ARM HOLE COVER LH

    1. Attach the 2 claws to install the front bumper arm hole cover LH.

  12. INSTALL FRONT BUMPER ARM HOLE COVER RH

    Tip:

    Use the same procedure described for the LH side.

  13. INSTALL FRONT BUMPER EMBLEM SUB-ASSEMBLY

    1. Attach the 2 claws to install the front bumper emblem sub-assembly.

  14. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY LH

    1. Attach the 4 clips to install the radiator garnish sub-assembly LH.

    2. Attach the claw.

    3. Install the 2 screws.

  15. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY RH

    Tip:

    Use the same procedure described for the LH side.

  16. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)

    1. Install the front bumper hole cover LH with the 2 screws.

    2. Install the clip.

  17. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)

    Tip:

    Use the same procedure described for the LH side.

  18. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

    1. Install the front bumper hole cover LH with the 2 screws.

    2. Install the clip.

  19. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)

    Tip:

    Use the same procedure described for the LH side.

  20. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

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  21. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

    Tip:

    Use the same procedure described for the LH side.

  22. INSTALL HOOD TO FRONT END PANEL SEAL

    Tip:

    When installing the hood to front end panel seal, heat the front bumper cover using a heat light.

    Standard

    Item

    Temperature

    Front Bumper Cover

    20 to 30°C (68 to 86°F)
    Note:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.

      1. Using a heat light, heat the front bumper cover surface.

      2. Remove the double-sided tape from the front bumper cover.

      3. Wipe off any tape adhesive residue with cleaner.

    2. When reusing the front bumper cover:

      1. Using a heat light, heat the front bumper cover surface.

      2. Remove the double-sided tape from the front bumper cover.

      3. Wipe off any tape adhesive residue with cleaner.

    3. Install a new hood to front end panel seal.

      1. Using a heat light, heat the front bumper cover.

      2. Remove the peeling paper from the face of the hood to front end panel seal.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Attach the 9 clips to install the hood to front end panel seal.

        Tip:

        Press the hood to front end panel seal firmly to install it.

  23. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

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  24. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tip:

    Use the same procedure described for the LH side.

  25. INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)

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  26. INSTALL TYPE 1 HEADLIGHT WASHER NOZZLE SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

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  27. INSTALL TYPE 1 HEADLIGHT WASHER NOZZLE SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tip:

    Use the same procedure described for the LH side.