RADIATOR (w/o EGR Cooler) REMOVAL


  1. REMOVE NO. 1 ENGINE UNDER COVER (for 4WD and Pre-Runner)

  2. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A01DY58E01

      Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.

    2. Loosen the cylinder block drain cock plug and the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

      A01DY14E01

  3. REMOVE RADIATOR GRILLE


    1. A01DYIBE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the radiator grille.

    2. Remove the 2 clips and 2 screws.

    3. A01DY0N

      Detach the 6 claws and remove the radiator grille.

  4. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. Using a clip remover, remove the 3 clips.

    2. Detach the claw and remove the radiator side deflector LH.

  5. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. Using a clip remover, remove the 3 clips.

    2. Detach the claw and remove the radiator side deflector RH.

  6. DISCONNECT RADIATOR HOSE INLET


    1. Disconnect the radiator hose inlet from the radiator.

  7. DISCONNECT RADIATOR HOSE OUTLET


    1. Disconnect the radiator hose outlet from the radiator.

  8. REMOVE FAN SHROUD


    1. A01DZXC

      Remove the 3 bolts and oil reservoir.

    2. A01DXSK

      Disconnect the No. 1 and No. 2 water by-pass hoses from the radiator.

    3. Remove the 2 bolts and radiator reservoir.

    4. Loosen the 4 nuts holding the fluid coupling with fan.

    5. Remove the fan and generator V belt Click here.

    6. Remove the 2 bolts holding the fan shroud.

    7. Remove the 4 nuts of the fluid coupling with fan, and then remove the fan shroud together with the fluid coupling with fan.

      Note

      Be careful not to damage the radiator core.

    8. Remove the fan pulley from the engine water pump.

  9. DISCONNECT NO. 1 OIL COOLER TUBE INLET (for Automatic Transmission)


    1. Disconnect the No. 1 oil cooler tube inlet from the radiator.

  10. DISCONNECT NO. 1 OIL COOLER TUBE OUTLET (for Automatic Transmission)


    1. Disconnect the No. 1 oil cooler tube outlet from the radiator.

  11. REMOVE RADIATOR ASSEMBLY

    A01DXNFE01

    1. Remove the 4 bolts and radiator.