REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE

  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. DISCONNECT REAR BRAKE FLEXIBLE HOSE

    1. C203991

      Remove the union bolt and rear flexible hose gasket, and disconnect the rear brake flexible hose from the rear disc brake cylinder assembly.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY

    1. C203992

      Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

  5. REMOVE REAR DISC BRAKE PAD

    1. C205245

      Remove the 2 disc brake pads from the rear disc brake cylinder mounting.

  6. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

    1. C205246

      Remove the rear disc brake pad support plates from the disc brake cylinder mounting.

      Note:

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be installed to its original position.

  7. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN

    1. C205247

      Remove the 2 rear disc brake cylinder slide pins from the disc brake cylinder mounting.

  8. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH

    1. C199487

      Using a screwdriver, remove the rear disc brake cylinder slide bush from the rear disc brake cylinder slide pin.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Do not damage the rear disc brake cylinder slide pin.

  9. REMOVE REAR DISC BRAKE BUSH DUST BOOT

    1. C205248

      Remove the 2 rear disc brake bush dust boots from the rear disc brake cylinder mounting.

  10. REMOVE REAR DISC BRAKE CYLINDER MOUNTING

    1. C205249

      Remove the 2 bolts and rear disc brake cylinder mounting from the axle carrier.

  11. REMOVE REAR DISC

    1. C205254E01

      Place matchmarks on the disc and axle hub.

      Table 1. Text in Illustration

      *1

      Matchmark

    2. Release the parking brake.

    3. Remove the shoe adjusting hole plug from the rear disc.

    4. C206738

      Turn the shoe adjuster until the disc turns freely, and then remove the disc.

    5. Install the shoe adjusting hole plug to the rear disc.