1ZR-FE STARTING SERVICE DATA

Starter assembly

Standard current

Below 90 A at 11.5 V

Starter armature assembly standard resistance

Segment - Segment

Below 1 Ω

Commutator - Armature coil core

10 kΩ or higher

Starter armature assembly commutator runout

Standard runout

0.02 mm (0.000787 in.)

Maximum runout

0.04 mm (0.00157 in.)

Starter armature assembly commutator diameter

Standard diameter

29.9 mm (1.18 in.)

Minimum diameter

28.8 mm (1.13 in.)

Starter armature assembly undercut depth

Standard depth

0.9 mm (0.0354 in.)

Minimum depth

0.4 mm (0.0157 in.)

Brush length

Standard length

10.5 mm (0.413 in.)

Minimum length

7.0 mm (0.276 in.)

Starter brush holder assembly standard resistance

A - B

10 kΩ or higher

A - C

A - D

Below 1 Ω

B - C

B - D

10 kΩ or higher

C - D

Magnet starter switch assembly standard resistance

Terminal 50 - Terminal C

Below 1 Ω

Terminal 50 - Switch body

Below 1.5 Ω

Engine switch

Standard resistance

5(SS1) - 6(AGND) (Not pushed)

1(SS2) - 6(AGND) (Not pushed)

10 kΩ or higher

Standard resistance

5(SS1) - 6(AGND) (Pushed)

1(SS2) - 6(AGND) (Pushed)

Below 1 Ω

Ignition switch

Standard resistance

Between all terminals (LOCK)

10 kΩ or higher

Standard resistance

5 (AM1) - 7 (ACC) (ACC)

Below 1 Ω

Standard resistance

5 (AM1) - 7 (ACC) - 8 (IG1) (ON)

Standard resistance

3 (IG2) - 4 (AM2) (ON)

Standard resistance

5 (AM1) - 6 (ST1) - 8 (IG1) (START)

Standard resistance

2 (ST2) - 3 (IG2) - 4 (AM2) (START)

Starter relay

Standard resistance

3 - 5

10 kΩ or higher (Battery voltage not applied)

Below 1 Ω (Battery voltage applied to terminals 1 and 2)