FRONT BUMPER(except Sport Package) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips

A bolt without a torque specification is shown in the standard bolt chart.

Click here

PROCEDURE


  1. INSTALL FRONT BUMPER NO. 2 REINFORCEMENT SUB-ASSEMBLY


    1. B006D1E

      Install the front bumper No. 2 reinforcement sub-assembly with the 6 nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  2. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. B006DYHC01
      B006DHE Install in this Direction

      Align the positions of the guide on the vehicle and front bumper reinforcement sub-assembly, and set it as shown in the illustration.

    2. B006AOU

      Install the front bumper reinforcement sub-assembly with the 8 bolts.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

  3. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  4. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  5. INSTALL FRONT BUMPER SIDE RETAINER LH


    1. B006E6IC01
      B006DHE Install in this Direction

      Attach the clip to install the front bumper side retainer LH as shown in the illustration.

    2. B006A03

      Install the bolt.

  6. INSTALL FRONT BUMPER SIDE RETAINER RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH


    1. B006GTN

      Install the lower arm bracket brace sub-assembly LH with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  8. INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  9. INSTALL FRONT BUMPER NO. 2 ENERGY ABSORBER


    1. B006C4T

      Install the front bumper No. 2 energy absorber with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  10. INSTALL FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY


    1. Check that the engine switch off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

      B006BY6
    3. B006G4KC02
      B006DHE Install in this Direction

      Attach the guide and claw to install the front bumper energy absorber sub-assembly as shown in the illustration.

    4. B006GJ3

      Install the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    5. B0069V0

      Connect the 2 connectors of the pedestrian detection chamber assembly.

      Note

      When connecting any pedestrian detection chamber assembly connector, take care not to damage the pedestrian detection chamber assembly wire harness.


      1. Before connecting the connector, check that the position of the housing lock is correct as shown in the illustration.

        B006EG6C29
        *a Correct *b Incorrect
        *c CPA *d Housing

      2. While holding the CPA be sure to engage the connectors until they are locked and check that the CPA is in its original position (when locking, make sure that a click sound can be heard).

        Note

        Do not push down the upper part of the CPA shown in the illustration when connecting the airbag connector.

        B006DZFC31
        *a CPA Upper Part *b Housing Lock
        *c CPA *d Connection is Completed

  11. INSTALL NO. 1 MOULDING TAPE

    Tech Tips


    • When installing the No. 1 moulding tape, heat the front bumper cover.

    • Use the same procedure for the RH and LH side.

    Standard
    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)

    1. Clean the No. 1 moulding tape installation surface with a non-residue solvent.

    2. Remove the peeling paper on a new No. 1 moulding tape while making sure not to touch the adhesional surface.

    3. B0069QZC01
      *a Mark-off Line

      Install the No. 1 moulding tape in the position shown in the illustration.

      Tech Tips

      Press the No. 1 moulding tape firmly to install it.

    4. Remove the application sheet.

  12. INSTALL LOWER RADIATOR GRILLE MOULDING


    1. B006A9UC02
      B006DHE Install in this Direction

      Attach the claw to install the lower radiator grille moulding as shown in the illustration.

    2. B006CI0

      Install the screw.

  13. INSTALL UPPER RADIATOR SEAL

    Tech Tips

    When installing the upper radiator seal, heat the radiator grille moulding.

    Standard
    Item Temperature
    Radiator Grille Moulding 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC23
    *a Heated Part
    *b Heat Light

    1. Clean the radiator grille moulding surface.


      1. Remove any remaining double-sided tape from the radiator grille moulding.

      2. Wipe off any tape adhesive residue with cleaner.

        Note


        • Installing the upper radiator seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

    2. Apply primer to radiator grille moulding on the installation area of the upper radiator seal using a brush or felt.

      Note


      • Replace the brush or felt if it is dirty or has become hardened.

      • Keep any painted surface free from primer.

      • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

      • Do not touch surfaces to which primer has been applied until the upper radiator seal has been attached.

      B006GOWC01
      B006GBM Primer - -

    3. Let the primer dry sufficiently.

      Note

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time
      10 minutes or more (at 23 °C (73 °F))

    4. Remove the peeling paper of the new upper radiator seal trying not to touch the adhesional surface.

    5. Install the upper radiator seal as shown in the illustration.

      Tech Tips

      Press the upper radiator seal firmly to install it.

      B006A7LC01
      *a Mark-off Line *b 5.0 mm (0.197 in.)
      *c 10.0 mm (0.394 in.) - -

  14. INSTALL RADIATOR GRILLE MOULDING


    1. B006H0NC02
      B006DHE Install in this Direction

      Attach the claw to install the radiator grille moulding as shown in the illustration.

    2. B006F9K

      Install the 4 screws.

  15. INSTALL NUT


    1. B006BTR

      Install the 2 nuts.

  16. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM


    1. B006BYEC02
      B006DHE Install in this Direction

      Attach the guide and claw to install the radiator grille (or front panel) emblem as shown in the illustration.

    2. B006A6Q

      Install the 2 screws.

  17. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET


    1. for Type A:


      1. B006C4YC01
        B006DHE Install in this Direction

        Attach the claw to install the front bumper extension mounting bracket.

      2. B006DFJ

        Install the 2 screws.

    2. for Type B:


      1. B0069WJC01
        B006DHE Install in this Direction

        Attach the claw to install the front bumper extension mounting bracket.

      2. B006CQT

        Install the 2 screws.

  18. INSTALL RADIATOR GRILLE ASSEMBLY


    1. Attach the guide and claw to install the radiator grille assembly as shown in the illustration.

      B006EKBC02
      B006DHE Install in this Direction - -

    2. Install the 17 screws.

      B006EYG

  19. INSTALL RADIATOR GRILLE SEAL

    Tech Tips

    When installing the radiator grille seal, heat the radiator grille assembly.

    Standard
    Item Temperature
    Radiator Grille Assembly 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC23
    *a Heated Part
    *b Heat Light

    1. Clean the radiator grille assembly surface.


      1. Remove any remaining double-sided tape from the radiator grille assembly.

      2. Wipe off any tape adhesive residue with cleaner.

        Note


        • Installing the radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

    2. B006F6RC02
      B006GBM Primer

      Apply primer to radiator grille assembly on the installation area of the radiator grille seal using a brush or felt.

      Note


      • Replace the brush or felt if it is dirty or has become hardened.

      • Keep any painted surface free from primer.

      • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

      • Do not touch surfaces to which primer has been applied until the radiator grille seal has been attached.

    3. Let the primer dry sufficiently.

      Note

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time
      10 minutes or more (at 23 °C (73 °F))

    4. Remove the peeling paper on a new radiator grille seal while making sure not to touch the adhesional surface.

    5. B006FXT

      Install the radiator grille seal in the position shown in the illustration.

      Note

      Press the radiator grille seal firmly to install it.

  20. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  21. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)

    Click here

  22. INSTALL FRONT BUMPER HOLE COVER RH


    1. B006H18C02
      B006DHE Install in this Direction

      Attach the anti-drop hook.

    2. Attach the claw to install the front bumper hole cover RH as shown in the illustration.

  23. INSTALL FRONT BUMPER RETAINER

    Tech Tips

    When installing the front bumper retainer, heat the front bumper cover.

    Standard
    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)

    1. Clean the front bumper cover installation surface with a non-residue solvent.

    2. Remove the peeling paper on a new front bumper retainer while making sure not to touch the adhesional surface.

    3. B006EDSC01
      *a Mark-off Line
      B006GBM Double-sided Tape

      Install the 2 front bumper retainers in the position shown in the illustration.

      Note

      Press the front bumper retainer firmly to install it.

  24. INSTALL RADIATOR GRILLE SIDE MOULDING LH


    1. B006CC6C01
      B006DHE Install in this Direction

      Attach the guide and claw to install the radiator grille side moulding LH as shown in the illustration.

    2. B006CVS

      Install the 2 screws.

  25. INSTALL RADIATOR GRILLE SIDE MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  26. INSTALL RADIATOR GRILLE BRACKET LH


    1. B006BE9C02
      B006DHE Install in this Direction

      Attach the claw to install the radiator grille bracket LH as shown in the illustration.

    2. B006DBA

      Install the 2 screws.

  27. INSTALL RADIATOR GRILLE BRACKET RH

    Tech Tips

    Use the same procedure described for the LH side.

  28. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION LH


    1. B006H1E

      Install the grommet to the front bumper reinforcement extension LH.

    2. B0069PLC01
      B006AHR Screw
      B006EC9 Clip

      Install the front bumper reinforcement extension LH with the clip.

    3. Install the 4 screws.

  29. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION RH

    Tech Tips

    Use the same procedure described for the LH side.

  30. INSTALL FRONT BUMPER NO. 2 SIDE RETAINER LH

    Tech Tips

    When installing the front bumper No. 2 side retainer LH, heat the front bumper cover.

    Standard
    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)

    1. Clean the front bumper cover installation surface with a non-residue solvent.

    2. Remove the peeling paper on a new front bumper No. 2 side retainer LH while making sure not to touch the adhesional surface.

    3. B0069MIC01
      *a Mark-off Line
      B006GBM Double-sided Tape

      Install the front bumper No. 2 side retainer LH in the position shown in the illustration.

      Note

      Press the front bumper No. 2 side retainer LH firmly to install it.

  31. INSTALL FRONT BUMPER NO. 2 SIDE RETAINER RH

    Tech Tips

    Use the same procedure described for the LH side.

  32. INSTALL UPPER RADIATOR GRILLE


    1. Insert the guide and install the upper radiator grille.

    2. Install the 4 clips.

    3. Install the 6 screws.

      B006DS7C03
      B006AHR Screw B006EC9 Clip

  33. INSTALL RADIATOR GRILLE PROTECTOR

    Tech Tips

    When installing the radiator grille protector, heat the front bumper cover.

    Standard
    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC23
    *a Heated Part
    *b Heat Light

    1. Clean the front bumper cover surface.


      1. Remove the double-sided tape from the front bumper cover.

      2. Wipe off any tape adhesive residue with cleaner.

        Note


        • Installing the front bumper cover with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

    2. Apply primer to front bumper cover on the installation area of the radiator grille protector using a brush or felt.

      Note


      • Replace the brush or felt if it is dirty or has become hardened.

      • Keep any painted surface free from primer.

      • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

      • Do not touch surfaces to which primer has been applied until the radiator grille protector has been attached.

    3. Let the primer dry sufficiently.

      Note

      Do not touch applied surfaces until the primer is dry.

      Recommended drying time
      10 minutes or more (at 23 °C (73 °F))

    4. Remove the peeling paper on a new radiator grille protector while making sure not to touch the adhesional surface.

    5. Attach the clip and install the radiator grille protector as shown in the illustration.

      Note

      Press the radiator grille protector firmly to install it.

      B006D1XC01
      B006DHE Install in this Direction B006GBM Double-sided Tape

  34. INSTALL FRONT ULTRASONIC SENSOR CLIP

    Click here

  35. INSTALL FRONT CENTER ULTRASONIC SENSOR

    Click here

  36. INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER

    Click here

  37. INSTALL FRONT CORNER ULTRASONIC SENSOR

    Click here

  38. INSTALL NO. 4 ENGINE ROOM WIRE


    1. Attach the clamp to install the No. 4 engine room wire.

    2. Connect each connector.

      Note

      Do not apply excessive loads to the retainer. Otherwise, it may peel off.

      B006CC0C02
      *A w/ Dynamic Radar Cruise Control System *B w/ Panoramic View Monitor System

  39. INSTALL NO. 1 HEADLIGHT CLEANER HOSE


    1. Attach the clamp to install the No. 1 headlight cleaner hose.

      B006DRE

  40. INSTALL NO. 2 WASHER BRACKET

    Click here

  41. INSTALL WASHER BRACKET

    Tech Tips

    Use the same procedure described for the No. 2 washer bracket.

  42. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH

    Click here

  43. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  44. INSTALL HEADLIGHT WASHER COVER LH

    Click here

  45. INSTALL HEADLIGHT WASHER COVER RH

    Tech Tips

    Use the same procedure described for the LH side.