1KD-FTV INTAKE TORQUE SPECIFICATIONS

INTAKE MANIFOLD (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
Intake manifold x Cylinder head 29 296 21
No. 3 intercooler support bracket x Intake manifold 23 235 17
INTAKE MANIFOLD
Part Tightened N*m kgf*cm ft.*lbf
Intake manifold x Cylinder head 29 296 21
Vacuum control valve set x Intake manifold (w/ EGR Cooler) 20 204 15
No. 3 intercooler support bracket x Intake manifold (w/ EGR Cooler) 23 235 17
Intake manifold insulator x Intake manifold (w/ EGR Cooler) 8.0 82 71 in.*lbf
Intake manifold x Intake air connector (w/ EGR System without EGR Cooler) 20 204 15
No. 1 EGR pipe sub-assembly x Electric EGR control valve x Cylinder head (w/ EGR System without EGR Cooler) 13 133 10
Engine oil dipstick guide x Intake manifold 8.0 82 71 in.*lbf
Engine oil dipstick guide x Fuel pipe clamp 5.0 51 44 in.*lbf
Manifold stay x Intake manifold 19 194 14
Intake air connector x Intake manifold (w/o EGR System) 20 204 15
No. 2 intake air connector bracket x Intake air connector x Intake manifold (w/o EGR System) 20 204 15
Vacuum switching valve bracket x Intake air connector (w/ EGR System without EGR Cooler) 20 204 15
Vacuum switching valve bracket x Intake air connector x Intake manifold (w/o EGR System) 20 204 15
VACUUM SWITCHING VALVE (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 2 fuel pipe x Vacuum switching valve 3.5 36 31 in.*lbf
TURBOCHARGER (for/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 turbo water pipe sub-assembly x Turbocharger sub-assembly for bolt 8.0 82 71 in.*lbf
for nut 12 122 9
Turbocharger sub-assembly x Exhaust manifold 52 530 38
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly 13 133 10
Turbo oil inlet pipe sub-assembly x Cylinder block for union bolt 36 367 27
for bolt 12 122 9
Turbocharger stay x Turbocharger sub-assembly and Cylinder block 38 387 28
Turbine outlet elbow x Turbocharger sub-assembly 26 260 19
No. 3 water by-pass pipe x Turbine outlet elbow for union bolt 35 357 26
for bolt 21 214 15
No. 4 water by-pass pipe x Turbine outlet elbow 35 357 26
No. 1 exhaust manifold heat insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Exhaust manifold 12 122 9
Compressor inlet elbow x Turbocharger sub-assembly 19 194 14
Ventilation pipe x Cylinder head 20 204 15
No. 2 turbine outlet elbow x Turbine outlet elbow 30 306 22
No. 1 fuel pipe x Injector holder 28 286 21
Turbine outlet elbow stay x No. 2 turbine outlet elbow and Cylinder block 60 612 44
No. 2 exhaust manifold heat insulator x Turbine outlet elbow 13 133 10
No. 3 exhaust manifold heat insulator x Injector holder 12 122 9
Air cleaner assembly x Body 14 143 10
TURBOCHARGER
Part Tightened N*m kgf*cm ft.*lbf
No. 1 turbo water pipe sub-assembly x Turbocharger sub-assembly for bolt 8.0 82 71 in.*lbf
for nut 12 122 9
Turbocharger sub-assembly x Exhaust manifold 52 530 38
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly 13 133 10
Turbo oil inlet pipe sub-assembly x Cylinder block for union bolt 26 265 19
for bolt 12 122 9
Turbocharger stay x Turbocharger sub-assembly and Cylinder block 38 387 28
Turbine outlet elbow x Turbocharger sub-assembly 26 265 19
No. 1 exhaust manifold heat insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Exhaust manifold 12 122 9
Compressor inlet elbow x Turbocharger sub-assembly 19 194 14
Ventilation pipe x Cylinder head 20 204 15
Air cleaner assembly x Body 14 143 10
INTERCOOLER
Part Tightened N*m kgf*cm ft.*lbf
Intercooler assembly x Intercooler support bracket 12 122 9
Intercooler assembly x Intercooler support bracket (w/ EGR System without EGR Cooler) Bolt A 32 326 24
Bolt B 12 122 9
Intake air connector x Intercooler assembly 10 102 7
No. 1 air hose x Diesel throttle body 6.5 66 58 in.*lbf
No. 2 air hose x Turbocharger 6.5 66 58 in.*lbf
Manifold absolute pressure sensor x Intercooler assembly (w/ EGR Cooler) 5.0 51 44 in.*lbf
No. 1 Gas filter x Intercooler assembly (w/ EGR System without EGR Cooler) 6.0 61 53 in.*lbf