CENTER BODY PILLAR(for Type B) CUT AND JOIN REPLACEMENT SECTIONS

B00836Y

  1. REMOVAL

    Symbol Meaning
    B00837V Remove Weld Points
    B00836T Remove Weld Points
    B00837Y Cut with Disc Sander etc.
    B00839L Cut and Join Location
    B00839F Cut Location for Supply Parts

    1. Be careful when cutting as foamed sealing material is located near the cutting position.

      B00836NC01
      B0083A5 Foamed Sealing Material - -
      B008362C04
      *a 20 mm (0.79 in.) - -
      B008356C01
      *a 315 mm (12.40 in.) - -
      B00837I
      B00838EC04
      *A PATTERN 1 *B PATTERN 2
      *a 30 mm (1.18 in.) - -
      B008355 Laser Screw Welding - -

    2. When replace only the outer panel, please cut off a necessary range depending on a damage range.


      1. Carefully cut the outer panel so not to damage the reinforcement.

      2. Make sure that butt welding does not heat-affect the reinforcement when welding the outer panel.

  2. INSTALLATION

    Symbol Meaning
    B00838T Spot Weld
    B008397 Plug Weld
    B00834Y Plug Weld
    B00837X Fillet Weld
    B0083AI Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Weld the No. 3 inner pillar sub-assembly to the vehicle side.

    4. Weld the No. 3 inner pillar sub-assembly to the vehicle side.

      B00837JC01
      *A PATTERN 1 *B PATTERN 2
      *1 NO. 3 INNER PILLAR SUB-ASSEMBLY - -
      *a 10 mm (0.39 in.) *b 17 mm (0.67 in.)
      B008355 Laser Screw Welding - -

    5. Weld the center body pillar reinforce sub-assembly upper to the vehicle side.

      B008393C01
      *1 CENTER BODY PILLAR REINFORCE SUB-ASSEMBLY UPPER - -
      B008355 Laser Screw Welding - -
      B00838H

    6. Be careful when welding as foamed sealing material is located near the area that is cut and joined together.

      B00836NC02
      B0083A5 Foamed Sealing Material - -

    7. Weld the rocker panel outer to the vehicle side.

      B00836CC01
      *1 ROCKER PANEL OUTER - -
      B008355 Laser Screw Welding - -

    8. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    9. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    10. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.