REAR DRIVE SHAFT ASSEMBLY(for TMMT Made) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL REAR DRIVE SHAFT DUST COVER LH

    A001UYFN01

    1. Using SST and a press, install a new rear drive shaft dust cover LH.

      SST
      09527-10011

      Note


      • The rear drive shaft dust cover should be installed completely.

      • Be careful not to damage the rear drive shaft dust cover.

      • Install the rear drive shaft dust cover LH in the correct direction.

  2. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT LH

    A001SSCC09
    *a Protective Tape

    1. Wrap the splines of the rear drive outboard joint shaft assembly LH with protective tape to prevent the boot from being damaged.

    2. A001TM8C01
      *1 Rear drive outboard joint shaft assembly
      *2 Rear No. 2 drive shaft outboard joint boot clamp LH
      *3 Rear drive shaft outboard joint boot LH
      *4 Rear drive shaft outboard joint boot clamp LH
      B008MD9 Outboard joint side
      B008LL0 Inboard joint side

      Install new parts onto the rear drive outboard joint shaft assembly LH in the following order:


      1. Rear No. 2 drive shaft outboard joint boot clamp LH

      2. Rear Drive Shaft Outboard Joint Boot LH

      3. Rear drive shaft outboard joint boot clamp LH

    3. Pack the joint portion of the rear drive outboard joint shaft assembly LH and rear drive shaft outboard joint boot LH with grease.

      Standard Grease Capacity
      82 to 92 g (2.90 to 3.24 oz.)

    4. Install the rear drive shaft outboard joint boot LH into the rear drive outboard joint shaft assembly groove.

      Note


      • Do not allow grease to adhere to the boot clamp track of the rear drive shaft outboard joint boot LH.

      • Keep the inside of the rear drive shaft outboard joint boot LH free of foreign matter.

  3. INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH


    1. Hold the rear drive outboard joint shaft assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Install the Rear No. 2 drive shaft outboard joint boot clamp LH onto the rear drive shaft outboard joint boot LH.

    3. A001UAUC01
      *a Hold
      *b Turn

      Place SST onto the rear No. 2 drive shaft outboard joint boot clamp LH, press it against the boot and slightly tighten SST.

      SST
      09521-24010

    4. Tighten SST so that the rear No. 2 drive shaft outboard joint boot clamp LH is pinched.

      Note

      Do not overtighten SST.

    5. Remove SST.

    6. A001SLEE01

      Using SST, measure the clearance of the rear No. 2 drive shaft outboard joint boot clamp LH.

      SST
      09240-00020
      Clearance
      0.8 mm (0.0315 in.) or less

      If the clearance is outside the specified range, retighten SST.

  4. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH


    1. Install the rear drive shaft outboard joint boot clamp LH onto the rear drive shaft outboard joint boot LH.

    2. A001W6YC01
      *a Turn
      *b Hold

      Place SST onto the rear drive shaft outboard joint boot clamp LH.

      SST
      09521-24010

    3. Tighten SST so that the rear drive shaft outboard joint boot clamp LH is pinched.

      Note


      • Do not overtighten SST.

      • Be careful not to damage the rear drive shaft outboard joint boot LH.

    4. A001VCTN01

      Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp LH.

      SST
      09240-00020
      Clearance
      0.8 mm (0.0315 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the rear drive shaft outboard joint boot clamp LH.

  5. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY LH


    1. Wrap the spline of the rear drive outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

    2. A001UOSC02
      *1 Rear drive shaft inboard joint boot clamp LH
      *2 Rear Drive Shaft Inboard Joint Boot LH
      *3 Rear No. 2 drive shaft inboard joint boot clamp LH
      *4 Protective Tape
      B008MD9 Outboard joint side
      B008LL0 Inboard joint side

      Install new parts to the rear drive outboard joint shaft assembly in the following order:


      1. Rear drive shaft inboard joint boot clamp LH

      2. Rear Drive Shaft Inboard Joint Boot LH

      3. Rear No. 2 drive shaft inboard joint boot clamp LH

    3. Secure the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    4. Remove the protective tape.

    5. A001T9GC02
      *a Matchmark

      Align the matchmarks and install the tripod joint to the rear drive outboard joint shaft assembly.

      Note

      Face the serrated side of the tripod joint outward and install it to the outboard joint end.

    6. Using a brass bar and a hammer, install the tripod joint to the rear drive outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Keep the tripod joint free of foreign matter.

      • Make sure to install the tripod joint in the correct direction.

    7. A001WB4

      Using a snap ring expander, install a new rear drive shaft snap ring LH to the rear drive outboard joint shaft assembly.

    8. Pack the rear drive inboard joint assembly and rear drive shaft inboard joint boot LH with grease.

      Standard grease capacity
      114 to 124 g (4.22 to 4.37 oz.)
    9. A001WEAC03
      *a Lip

      Install a new rear axle inboard joint grommet to the rear drive outboard joint shaft assembly.

      Note


      • Securely fit the protrusion on the rear axle inboard joint grommet into the rear drive shaft inboard joint assembly.

      • Make sure that the lip of the rear axle inboard joint grommet is not damaged.

    10. A001WYKC02
      *a Matchmark

      Align the matchmarks and install the rear drive shaft inboard joint assembly LH to the rear drive shaft outboard joint shaft assembly.

  6. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT LH


    1. Install the rear drive shaft inboard joint boot LH to the rear drive inboard joint assembly LH.

    2. A001VY5N04

      Check whether the drive shaft dimensions are within the following specifications.

      Tech Tips

      The following table shows the dimension (A) of the drive shaft.

      Dimension (A)
      LH Side RH Side
      739.5 mm (2.43 ft.) 726.5 mm (2.38 ft.)

  7. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH


    1. Hold the drive shaft lightly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Install the rear drive shaft inboard joint boot clamp LH to the rear drive shaft inboard joint boot LH.

    3. A001SE1C01
      *a Turn
      *b Hold

      Place SST onto the rear drive shaft inboard joint boot clamp LH.

      SST
      09521-24010

    4. Tighten SST so that the rear drive shaft inboard joint boot clamp LH is pinched.

      Note

      Do not overtighten SST.

    5. A001Y2IE11

      Using SST, measure the clearance of the rear drive shaft inboard joint boot clamp LH.

      SST
      09240-00020
      Clearance
      0.8 mm (0.0315 in.) or less

      Note

      If the measured value is greater than the specified value, retighten the clamp.

  8. INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH


    1. A001WYG

      Using needle-nose pliers, install the rear No. 2 drive shaft inboard joint boot clamp LH as shown in the illustration.

      Note

      Be careful not to damage the rear drive shaft inboard joint boot LH.

  9. INSPECT REAR DRIVE SHAFT

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