QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

A01GH89


  1. REMOVAL

    Symbol Meaning
    B002F5A Remove Weld Points
    B002F3W Remove Weld Points
    B002F3X Remove Weld Points
    A01GH60 Cut and Join Location

    1. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01GHBKC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 160 mm (6.30 in.) *b 150 mm (5.91 in.)
      A01GHFZ Laser Screw Welding - -
      A01GHIQC01
      *A LH - -

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01GHCEC01
      *A LH - -
      A01GH71 Adhesive - -

    3. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01GHF7C01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 160 mm (6.30 in.) *b 150 mm (5.91 in.)
      A01GHFZ Laser Screw Welding - -
      A01GH9YC01
      *A RH - -

    4. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01GH5TC01
      *A RH - -
      A01GH71 Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    A01GH8B Spot Weld
    B002F3I Plug Weld
    B002F3M Plug Weld
    B002F4M Plug Weld
    A01GH73 Butt Weld
    A01GHB3 Assembly Mark

    1. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01GHCEC01
      *A LH - -
      A01GH71 Adhesive - -

    2. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01GHD8C01
      *A LH - -

    3. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01GHHGC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      A01GHFZ Laser Screw Welding - -

    4. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01GH5TC01
      *A RH - -
      A01GH71 Adhesive - -

    5. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01GH5NC01
      *A RH - -

    6. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01GH81C01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      A01GHFZ Laser Screw Welding - -

    7. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.