BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE

  1. INSTALL BRAKE BOOSTER GASKET

    1. Install a new brake booster gasket to the brake booster assembly.

  2. INSTALL BRAKE BOOSTER ASSEMBLY

    1. Temporarily install the brake booster assembly to the vehicle body.

      Note:

      Do not apply excessive force to the brake lines or refrigerant lines.

    2. Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note:

      Fully tighten the lock nut when adjusting the brake pedal height.

    3. C269629N01

      Install the 4 nuts to secure the brake booster assembly.

      12.7 N*m

      130 kgf*cm

      9 ft.*lbf

      Note:

      Tighten the 4 nuts in the order shown in the illustration.

    4. C273660

      w/ Stop and Start System:

      Connect the connector to the vacuum sensor assembly.

  3. INSTALL FRONT NO. 1 BRAKE TUBE WAY

    1. C273662

      Install the front No. 1 brake tube way to the vehicle body with the bolt.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

  4. INSTALL NO. 3 BRAKE TUBE CLAMP

    1. C273661

      Engage the clamp to install a new No. 3 brake tube clamp.

  5. CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

    1. C273659

      Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

  6. INSTALL NO. 3 HEATER BRACKET SUB-ASSEMBLY (w/ Combustion Type Power Heater)

    C273658

    Install the No. 3 heater bracket sub-assembly with the nut.

    9.8 N*m

    100 kgf*cm

    87 in.*lbf

  7. INSTALL HEATER PUMP ASSEMBLY (w/ Combustion Type Power Heater)

    Click here

  8. INSTALL PUSH ROD PIN

    Click here

  9. INSTALL BRAKE PEDAL RETURN SPRING

    Click here

  10. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 1AD-FTV)

    1. Connect the No. 2 steering intermediate shaft assembly to the steering column assembly.

      Click here

  11. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

    Click here

  12. INSTALL BRAKE ACTUATOR ASSEMBLY

    Click here

  13. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  14. INSPECT AND ADJUST BRAKE PEDAL

    Click here