AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR

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  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A005EB0

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

      Note

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note


      • Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    3. A005C1R

      Engage the clamp to install the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor.

      Tech Tips

      Completely cover the tube with the grommet.

    4. A0059V9

      Engage the 4 claws.

    5. Install the lower heater case with the 4 screws.

    6. A005DOA

      Install the packing.

  3. INSTALL NO. 1 COOLER UNIT DRAIN HOSE


    1. A005CTHE02
      Text in Illustration
      *a Matchmark

      Install the No. 1 cooler unit drain hose as shown in the illustration.

  4. INSTALL CONSOLE MOUNTING BRACKET RH


    1. A005C5G

      Engage the 2 claws to install the console mounting bracket RH.

  5. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. A005DIV

      Engage the 2 guides as shown in the illustration.

    2. Install the air conditioning amplifier assembly with the screw.

  6. INSTALL CONSOLE MOUNTING BRACKET LH


    1. A005BGQ

      Install the console mounting bracket LH with the screw.

  7. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A005ARC

      Install the heater radiator unit sub-assembly as shown in the illustration.

    2. A005DGYE02
      Text in Illustration
      *1 Clamp

      Install the clamp with the screw.

  8. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

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  9. INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A005EEVE03
      Text in Illustration
      *a Reference Point

      Using the reference point, install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.

  10. INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A005CNJE03
      Text in Illustration
      *a Reference Point

      Using the reference point, install the No. 2 air conditioning radiator damper sub-assembly with the 3 screws.

  11. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. Engage the 16 clamps.

      A005ALF

    2. Connect the 4 connectors to install the air conditioning harness assembly.

  12. INSTALL ASPIRATOR


    1. A005DBT

      Engage the 2 claws to install the aspirator.

  13. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY


    1. A005A0C

      Engage the 2 claws to install the No. 2 air duct sub-assembly.

  14. INSTALL COOLER EXPANSION VALVE


    1. A005F10

      Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  15. INSTALL BLOWER ASSEMBLY

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