FUEL SENDER GAUGE ASSEMBLY(for AWD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel sender gauge assembly or No. 2 fuel sender gauge assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Simple intelligent parking assist system*1
Toyota parking assist-sensor system (w/ Simple Intelligent Parking Assist System)*1
Pre-collision system
Initialize back door lock Power door lock control system

Click here

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)*2 Stop and start system

Click here


CAUTION:


  • B008LF7

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.

  • B008LK1

    Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A005PR1

      Disengage the 2 clamps to disconnect the wire harness.

      Note

      Do not damage the wire harness.

    2. A005OIH

      Remove the harness protector from the wire harness.

      Note

      Do not damage the wire harness.

    3. A005P1Q

      Disconnect the fuel sender gauge assembly connector.

    4. A005OBB

      Disengage the claw to remove the fuel sender gauge assembly from the fuel suction tube with pump and gauge assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

  3. REMOVE REAR FLOOR SERVICE HOLE COVER RH


    1. A005Q9N

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    2. Disconnect the fuel return vent tube sub-assembly connector.

  4. REMOVE FUEL PUMP GAUGE RETAINER

    Tech Tips

    Perform the same procedure as for the fuel suction tube with pump and gauge assembly.

    Click here

  5. REMOVE FUEL TANK VENT TUBE ASSEMBLY


    1. A005OGQ

      Disconnect the fuel return vent tube sub-assembly and remove the fuel tank vent tube assembly from the fuel tank assembly.

      Click here

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

    2. Remove the fuel suction tube set gasket from the fuel tank assembly.

  6. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY


    1. A005OF0

      Disengage the 2 clamps to disconnect the wire harness.

      Note

      Do not damage the wire harness.

    2. Disconnect the No. 2 fuel sender gauge assembly connector.

    3. A005PFD

      Disengage the claw to remove the No. 2 fuel sender gauge assembly from the fuel tank vent tube assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.