2KD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf
No. 1 timing belt idler pulley x Cylinder block 35 357 26
Timing belt tensioner x Cylinder block 13 133 10
No. 1 timing belt cover x Cylinder block 6.0 61 53 in.*lbf
Water hose clamp x Cylinder head 18 184 13
Screw plug x Cylinder head 25 255 18
Cylinder head x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 19 194 14
No. 2 timing belt cover x Cylinder head 10 102 7
Camshaft timing pulley x Camshaft 98 1000 72
Cylinder head cover x Cylinder head 9.0 92 80 in.*lbf
Intake manifold x Cylinder head 29 296 21
Exhaust manifold x Cylinder head 40 408 30
No. 1 viscous heater bracket x Cylinder head 45 459 33
Fan x water pump 18 184 13
Engine mounting bracket RH x Cylinder block 68 693 50
Engine mounting bracket LH x Cylinder block 68 693 50
Front engine mounting insulator x Engine mounting bracket 48 489 35
Engine coolant temperature sensor x Cylinder head 20 200 14
Camshaft position sensor x Timing gear case 8.5 87 75 in.*lbf
Crankshaft position sensor x Timing gear case 8.5 87 75 in.*lbf
Vane pump x Timing gear case 41 418 30
Vacuum pump x Timing gear cover 21 210 15
Fuel hose bracket x Fuel hose protector 20 204 15
Fuel hose protector x Cylinder head 8.0 82 71 in.*lbf
Timing gear cover insulator x Timing gear cover 13 133 10
Intake manifold x Cylinder head 29 296 21
Manifold stay x Intake manifold, Cylinder block 19 194 14
Water outlet x Cylinder head 19 194 14
No. 1 compressor mounting bracket x Cylinder block 45 459 33
Viscous heater bracket x Cylinder head 45 459 33
No. 2 intercooler support bracket x Cylinder head 32 326 24
No. 1intercooler support bracket x Cylinder head 32 326 24
V-ribbed belt tensioner x Cylinder block 21 214 15
V-ribbed belt tensioner x Water pump 21 214 15
No. 2 idle pulley x V-ribbed belt tensioner 45 459 33
Generator bracket x Timing gear cover 25 255 18
Exhaust manifold x Cylinder head 40 408 30
Crankshaft pulley x Crankshaft 365 3722 269
Front engine mounting insulator RH x Body 38 387 28
Front engine mounting insulator LH x Body 38 387 28
No. 2 cylinder block insulator x Engine mounting bracket RH 19 194 14
Rear end plate x Cylinder block 8.0 82 71 in.*lbf
Flywheel x Crankshaft 178 1815 131
Pump impeller drive plate x Crankshaft 178 1815 131
Rear engine mounting insulator x Transmission 47 479 35
Cooler compressor x No. 1 Compressor mounting bracket 25 250 18
Pressure feed tube x Vane pump 44 449 32
Ground cable x Body 30 306 22
Engine room junction block wire x Engine room junction block 13 133 9
Air cleaner assembly x Body 14 143 10
Hood sub-assembly x Hood hinge 13 133 10
No. 1 engine under cover x Body 28 286 21
No. 2 engine under cover x Body 28 286 21
No. 1 straight screw plug x Cylinder block 25 255 18
No. 1oil nozzle x Cylinder block 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°
Engine rear oil seal retainer x Cylinder block 13 133 10
Timing gear case x Cylinder block for union bolt 16 163 12
for bolt 13 133 10
Screw plug x Timing gear case 44 449 32
Oil strainer x Cylinder block 8.0 82 71 in.*lbf
Oil pan x Cylinder block 12 122 9
Oil pan x Timing gear case 12 122 9
Engine oil level sensor x Oil pan 8.0 82 71 in.*lbf
Supply pump x Timing gear case 21 214 15
Injection gear x Supply pump 64 650 47
Idle gear thrust plate x No. 1 idle gear shaft 50 510 37
Timing gear cover x Timing gear case 13 133 10
Water pump x Cylinder block 13 133 10