BACK WINDOW GLASS REMOVAL

Tech Tips

A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. REMOVE VISOR ASSEMBLY LH (for Single Cab)

    A01E19C

    1. Detach the guide.

    2. Remove the 2 screws and visor.

  3. REMOVE VISOR ASSEMBLY RH (for Single Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  4. REMOVE VISOR HOLDER LH (for Single Cab)

    A01DWXZ

    1. Remove the screw.

    2. Detach the 2 claws and remove the visor holder.

  5. REMOVE VISOR HOLDER RH (for Single Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  6. REMOVE FRONT SEAT ASSEMBLY (for Single Cab Bench Seat Type)


    1. Remove the front seat assembly Click here.

  7. REMOVE FRONT SEAT ASSEMBLY (for Single Cab Separate Seat Type)


    1. Remove the front seat assembly Click here.

  8. REMOVE UPPER BACK PANEL GARNISH (for Single Cab)

    A01DV1Y

    1. Detach the 4 claws, 4 guides and 5 clips and remove the upper back panel garnish.

  9. REMOVE FRONT DOOR SCUFF PLATE LH (for Single Cab)

    A01DW2EE01
    Text in Illustration
    *1 Protective Tape

    1. Put protective tape around the front door scuff plate.

    2. Using a moulding remover, detach the 4 clips and 8 claws and remove the front door scuff plate.

  10. REMOVE FRONT DOOR SCUFF PLATE RH (for Single Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  11. REMOVE FRONT DOOR OPENING TRIM LH (for Single Cab)

    A01E1E9

    1. Remove the front door opening trim.

  12. REMOVE FRONT DOOR OPENING TRIM RH (for Single Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  13. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH (for Single Cab)


    1. Remove the front seat outer belt assembly LH Click here.

      Tech Tips

      For each side, only remove the 2 bolts, floor anchor and shoulder anchor.

  14. REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH (for Single Cab)


    1. Remove the front seat outer belt assembly RH Click here.

      Tech Tips

      For each side, only remove the 2 bolts, floor anchor and shoulder anchor.

  15. REMOVE LOWER QUARTER TRIM PANEL LH (for Single Cab)

    A01E0UL

    1. Remove the bolt and disconnect the front seat outer belt floor anchor.

    2. A01DV7M

      Detach the claw, 3 clips and 2 guides and remove the lower quarter trim panel.

  16. REMOVE LOWER QUARTER TRIM PANEL RH (for Single Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  17. REMOVE QUARTER INSIDE TRIM BOARD LH (for Single Cab)

    A01E1B8E01

    1. Using a screwdriver, detach the 2 claws and open the front seat belt shoulder anchor cover.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape

    2. Remove the bolt and disconnect the front seat belt shoulder anchor.

    3. A01E1JB

      Detach the 3 clips and remove the quarter inside trim board.

  18. REMOVE QUARTER INSIDE TRIM BOARD RH (for Single Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  19. REMOVE ASSIST GRIP (for Single Cab)

    A01DVA8E01

    1. Using a screwdriver, detach the 4 claws and open the 2 covers.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape
    2. A01DWZY

      Remove the 2 screws and assist grip.

  20. REMOVE NO. 1ROOM LIGHT ASSEMBLY (for Single Cab)


    1. A01E0U3

      Using a screwdriver, detach the 4 claws and remove the lens.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01DYEV

      Remove the 2 screws and room light.

    3. Disconnect the lamp connector.

  21. REMOVE ROOF HEADLINING ASSEMBLY (for Single Cab)

    A01DVGJ

    1. Detach the 4 clamps from the front pillar.

    2. for LHD:


      1. A01DXXF

        Disconnect the connectors and detach the 4 clamps.

      2. A01DZMR

        Using a clip remover, remove the 5 clips.

      3. A01DZ4M

        Remove the roof headlining as shown in the illustration.

        Note

        Be careful not to damage the roof headlining when removing it.

    3. for RHD:


      1. Disconnect the connectors and detach the 5 clamps.

        A01E1HC
      2. A01DYA4E01
        Text in Illustration
        *A w/o Assist Grip

        Using a clip remover, remove the clips.

      3. A01DWKM

        Remove the roof headlining as shown in the illustration.

        Note

        Be careful not to damage the roof headlining when removing it.

  22. REMOVE FRONT DOOR SCUFF PLATE LH (for Extra Cab)

    A01DW2EE01
    Text in Illustration
    *1 Protective Tape

    1. Put protective tape around the front door scuff plate.

    2. Using a moulding remover, detach the 4 clips and 8 claws and remove the front door scuff plate.

  23. REMOVE FRONT DOOR SCUFF PLATE RH (for Extra Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  24. REMOVE FRONT DOOR OPENING TRIM LH (for Extra Cab)

    A01DYLA

    1. Remove the front door opening trim.

  25. REMOVE FRONT DOOR OPENING TRIM RH (for Extra Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  26. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH (for Extra Cab)

    A01DWQ1E02

    1. Single cab:

      Remove the outer belt shoulder anchor.


      1. Using a screwdriver, detach the 2 claws and open the seat belt anchor cover.

        Tech Tips

        Tape the screwdriver tip before use.

      2. Remove the bolt and shoulder anchor.

    2. A01DYKPE02

      Double cab:

      Remove the outer belt shoulder anchor.


      1. Using a screwdriver, disengage the 4 claws and remove the seat belt anchor cover cap.

        Tech Tips

        Tape the screwdriver tip before use.

      2. Remove the bolt and shoulder anchor.

    3. A01DVBOE02

      w/o Pretensioner:

      Remove the bolt and seat belt.

    4. A01DYTX

      w/ Pretensioner:


      1. Disconnect the pretensioner connector as shown in the illustration.

      2. A01DVG8E02

        Remove the bolt and seat belt.

  27. REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH (for Extra Cab)

    Tech Tips

    Use the same procedures described for the LH side.

  28. REMOVE REAR SEAT CUSHION ASSEMBLY LH (for Extra Cab)


    1. A01DXC8

      Operate the rear seat cushion lock hook release lever and pull up the rear seat cushion assembly LH to detach the hook.

      Text in Illustration
      A01E2TX Pull Up
      A01DZ8Z Release
    2. A01E1XM

      Detach the 2 hooks and rear seat cushion assembly LH.

  29. REMOVE REAR SEAT CUSHION ASSEMBLY RH (for Extra Cab)

    Tech Tips

    Use the same procedures described for the LH side.

  30. REMOVE UPPER BACK PANEL GARNISH (for Extra Cab)

    A01DZH7

    1. Detach the 4 claws and 5 clips and remove the upper back panel garnish.

  31. REMOVE LOWER BACK PANEL GARNISH (for Extra Cab)

    A01E0WX

    1. Detach the 6 claws, 2 guides and 5 clips and remove the lower back panel garnish.

  32. REMOVE QUARTER INSIDE TRIM BOARD LH (for Extra Cab)

    A01E1ZG

    1. Remove the bolt and disconnect the front seat outer belt floor anchor.

    2. A01DZ5N

      Detach the 4 claws, 3 guides and 7 clips and remove the quarter inside trim board.

  33. REMOVE QUARTER INSIDE TRIM BOARD RH (for Extra Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  34. REMOVE INNER UPPER ROOF SIDE GARNISH LH (for Extra Cab)

    A01E1B8E01

    1. w/ Seat Cushion:


      1. Using a screwdriver, detach the 2 claws and open the rear seat belt shoulder anchor cover.

        Tech Tips

        Tape the screwdriver tip before use.

        Text in Illustration
        *1 Protective Tape

      2. Remove the bolt and disconnect the rear seat belt shoulder anchor.

    2. A01DWBA

      Detach the 3 clips and remove the inner upper roof side garnish.

  35. REMOVE INNER UPPER ROOF SIDE GARNISH RH (for Extra Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  36. REMOVE QUARTER PILLAR GARNISH LH (for Extra Cab)

    A01DVLHE01

    1. Using a screwdriver, detach the 4 claws and remove the front seat belt shoulder anchor cover.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape

    2. )Remove the bolt and disconnect the front seat belt shoulder anchor.

    3. A01DZCF

      Detach the 2 clips and remove the quarter pillar garnish.

  37. REMOVE QUARTER PILLAR GARNISH RH (for Extra Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  38. REMOVE ROOF HEADLINING ASSEMBLY (for Extra Cab)


    1. Remove the roof headlining assembly Click here.

      Tech Tips

      It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the back window glass can be removed.

  39. REMOVE REAR SEAT HINGE COVER LH (for Double Cab)

    A01DW3P

    1. Pull the rear seat hinge cover LH to detach the 2 claws.

      Text in Illustration
      A01E2TX Pull
      A01DZ8Z Pull Up

    2. Pull up the rear seat hinge cover LH to detach the guide and remove the rear seat hinge cover LH.

  40. REMOVE REAR SEAT HINGE COVER RH (for Double Cab)

    Tech Tips

    Use the same procedures described for the LH side.

  41. REMOVE REAR SEAT ASSEMBLY (for Double Cab)


    1. Remove the rear seat assembly Click here.

  42. REMOVE UPPER BACK PANEL GARNISH (for Double Cab)

    A01DZH7

    1. Detach the 4 claws and 5 clips and remove the upper back panel garnish.

  43. REMOVE REAR DOOR SCUFF PLATE LH (for Double Cab)

    A01E27SE01
    Text in Illustration
    *1 Protective Tape

    1. Put protective tape around the rear door scuff plate.

    2. Using a moulding remover, detach the 7 claws and 2 clips, and remove the rear door scuff plate.

  44. REMOVE REAR DOOR SCUFF PLATE RH (for Double Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  45. REMOVE REAR DOOR OPENING TRIM LH (for Double Cab)

    A01DXJA

    1. Remove the rear door opening trim.

  46. REMOVE REAR DOOR OPENING TRIM RH (for Double Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  47. REMOVE REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH (for Double Cab)


    1. Remove the rear No. 1 seat belt assembly outer LH Click here.

      Tech Tips

      For each side, only remove the 2 bolts, floor anchor and shoulder anchor.

  48. REMOVE REAR NO. 1 SEAT BELT ASSEMBLY OUTER RH (for Double Cab)

    Tech Tips

    Use the same procedures described for the LH side.

  49. REMOVE LOWER QUARTER TRIM PANEL LH (for Double Cab)

    A01E2HT

    1. Detach the claw and 3 clips and remove the lower quarter trim panel.

  50. REMOVE LOWER QUARTER TRIM PANEL RH (for Double Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  51. REMOVE QUARTER INSIDE TRIM BOARD LH (for Double Cab)

    A01E1B8E01

    1. Using a screwdriver, detach the 2 claws and open the rear seat belt shoulder anchor cover.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape

    2. Remove the bolt and disconnect the rear seat belt shoulder anchor.

    3. A01DX5V

      Detach the 4 clips and remove the quarter inside trim board.

  52. REMOVE QUARTER INSIDE TRIM BOARD RH (for Double Cab)

    Tech Tips

    Use the same procedure described for the LH side.

  53. REMOVE ASSIST GRIP (for Double Cab)

    A01DVA8E01

    Tech Tips

    Use the same procedure for all assist grips.


    1. Using a screwdriver, detach the 4 claws and open the 2 covers.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape
    2. A01DWZY

      Remove the 2 screws and assist grip.

  54. REMOVE ROOF HEADLINING ASSEMBLY (for Double Cab)


    1. Remove the roof headlining assembly Click here.

      Tech Tips

      It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the back window glass can be removed.

  55. REMOVE BACK WINDOW GLASS

    A01E1V5E01

    1. w/ Defogger:

      Disconnect the back window defogger connector.

    2. Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    3. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.

    4. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.

      Note

      When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.

    5. Cut through the adhesive by pulling the piano wire around the glass.

      Note

      Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.

    6. Using suction cups remove the glass.

  56. CLEAN BACK WINDOW GLASS

    A01DX26E01

    1. Using a scraper, remove the spacers, moulding and adhesive sticking to the glass.

    2. Clean the outer edges of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Even if using new glass, clean it with non-residue solvent.

  57. CLEAN VEHICLE BODY

    A01E1X7E01

    1. Clean and shape the contact surface of the vehicle body.


      1. Use a knife to cut away excess adhesive on the contact surface of the vehicle body, as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Note

        Even if all the adhesive has been removed, clean the vehicle body.