DISCHARGE FUEL SYSTEM PRESSURE
CAUTION:
Do not disconnect any part of the fuel system until you have discharged the fuel system pressure.
Even after discharging the fuel pressure, place a cloth or equivalent over fittings as you separate them to reduce risk of fuel spray on yourself or in the engine compartment.
Disconnect the cable from the negative (-) battery terminal.
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
Disconnect the fuel pump connector.
Connect the cable to the negative (-) battery terminal.
Start the engine. After the engine has stopped on its own, turn the ignition switch OFF.
Tech Tips
DTC P0171/25 (system too lean) may be set.
Crank the engine again, then check that the engine does not start.
Loosen the fuel tank cap, then discharge the pressure in the fuel tank completely.
Connect the fuel pump connector.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
REMOVE ENGINE ASSEMBLY
Remove the engine from the vehicle Click here.
INSTALL ENGINE TO STAND
Place the engine onto the stand.
REMOVE IGNITION COIL
Remove the bolt and ignition coil.
REMOVE SPARK PLUG
REMOVE THROTTLE BODY
Отсоедините датчик положения дроссельной заслонки и разъем электродвигателя привода.
Отсоедините 2 перепускных шланга охлаждающей жидкости.
Выверните 4 болта и снимите корпус дроссельной заслонки.
Снимите прокладку.
REMOVE INTAKE MANIFOLD
Disconnect the crankshaft position sensor from the clamp.
Remove the 5 bolts, 2 nuts, intake manifold and gasket.
REMOVE GENERATOR
Remove the nut, bolt and generator wire.
Disconnect the generator connector.
Remove the 2 bolts and generator.
REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET
Remove the 5 bolts and No. 1 compressor mounting bracket.
REMOVE DRIVE BELT TENSIONER
Remove the 3 bolts and belt tensioner.
REMOVE WATER INLET
Remove the bolt, 2 nuts, water inlet and gasket.
REMOVE THERMOSTAT
Remove the thermostat and gasket.
REMOVE NO. 1 IDLER PULLEY
Remove the bolt, pulley plate, idler pulley and spacer.
REMOVE NO. 1 WATER BY-PASS PIPE
Remove the 2 nuts, water by-pass pipe and gasket.
REMOVE OIL FILLER CAP
REMOVE CYLINDER HEAD COVER
Remove the 19 bolts, 2 nuts, head cover and 2 gaskets.
REMOVE CAMSHAFT POSITION SENSOR
Отсоедините разъем датчика.
Выверните болт и снимите датчик.
REMOVE CRANKSHAFT PULLEY
Turn the crankshaft pulley, and align its groove with timing mark 0 of the timing chain cover.
Check that the timing marks of the camshaft timing gear and sprocket are aligned with the timing marks of the No. 1 bearing cap, as shown in the illustration.
Using SST, loosen the pulley bolt.
Using SST, remove the pulley bolt and pulley.
REMOVE NO. 2 OIL PAN
Remove the drain plug and gasket.
Remove the 20 bolts and 2 nuts.
Insert the blade of oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the oil pan.
Note
Be careful not to damage the contact surfaces of the oil pans.
REMOVE OIL STRAINER
Remove the bolt, 2 nuts, oil strainer and gasket.
REMOVE NO. 1 OIL PAN
Remove the 16 bolts and 2 nuts.
Remove the oil pan by prying between the oil pan and cylinder block with a screwdriver.
Tech Tips
Tape the screwdriver tip before use.
Note
Be careful not to damage the contact surfaces of the cylinder block and oil pan.
Remove the O-ring.
REMOVE CRANKSHAFT POSITION SENSOR
Disconnect the sensor connector.
Disconnect the connector from the connector bracket.
Detach the harness clamp.
Remove the bolt and sensor.
REMOVE TIMING CHAIN COVER (OIL PUMP BODY)
Remove the 19 bolts and 2 nuts shown in the illustration.
Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
Tech Tips
Tape the screwdriver tip before use.
Note
Be careful not to damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.
Remove the 3 O-rings.
Using a 10 mm socket hexagon wrench, remove the timing gear case plug.
REMOVE WATER PUMP
Remove the 8 bolts, water pump and gasket.
REMOVE TIMING CHAIN COVER OIL SEAL
Поместите крышку цепного привода газораспределительного механизма на деревянные бруски.
Обернув конец отвертки изолентой, снимите сальник.
При помощи SST и молотка запрессуйте новый сальник так, чтобы его поверхность была заподлицо с краем крышки цепного привода газораспределительного механизма.
Note
Не допускайте попадания на кромку посторонних материалов.
Не стучите по сальнику, направляя удары под углом.
Tech Tips
При установке шкива коленчатого вала проверьте форму шкива. Пригодный шкив имеет канавку (см. стр. Click here).
Нанесите тонкий слой универсальной консистентной смазки на кромку нового сальника.