BRAKE BOOSTER(for RHD) REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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  2. DISABLE BRAKE CONTROL

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  3. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

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  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

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  5. REMOVE COWL BODY MOUNTING REINFORCEMENT RH

    1. C310882

      Remove the 3 nuts and cowl body mounting reinforcement RH.

  6. DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  7. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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  8. REMOVE PUSH ROD PIN

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  9. DISCONNECT BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

    1. Disconnect the brake fluid level warning switch connector from the brake master cylinder reservoir assembly.

    2. C297092

      Remove the 2 bolts and disconnect the brake master cylinder reservoir assembly with reservoir bracket.

  10. DISCONNECT NO. 2 RESERVOIR HOSE

    1. C297093

      Slide the clip and disconnect the No. 2 reservoir hose from the brake booster with master cylinder assembly.

  11. DISCONNECT NO. 1 RESERVOIR HOSE

    1. C297094

      Slide the clip and disconnect the No. 1 reservoir hose from the brake booster with master cylinder assembly.

  12. DISCONNECT NO. 2 BRAKE ACTUATOR HOSE

    1. C297095

      Slide the clip and disconnect the No. 2 brake actuator hose from the No. 1 brake actuator tube.

  13. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

  14. REMOVE RESERVOIR BRACKET

    1. C297096

      Remove the 2 bolts and reservoir bracket.

  15. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY

    1. C297098C01
      V100135

      Release the lock lever
      V100136

      Disconnect the connector

      Release the lock lever and disconnect the connector from the brake booster with master cylinder assembly.

      Note:

      Be careful not to allow the brake fluid to enter the removed connector.

    2. C297097

      Using a union nut wrench, disconnect the 5 brake tubes from the brake booster with master cylinder assembly.

    3. C265889C01

      *a

      Connector Portion

      *b

      Union

      *c

      Push Rod Clevis

      *d

      Boot

      *e

      Front No. 2 Brake Tube

      Remove the 4 nuts and brake booster with master cylinder assembly.

      Note:

      • Do not kink or damage the brake tubes.

      • Do not carry the brake booster with master cylinder assembly by the portion shown in bold in the illustration.

  16. REMOVE BRAKE BOOSTER GASKET