FRONT DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. REPAIR INSTRUCTION (w/ Black Out Tape)

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  3. INSTALL NO. 1 BLACK OUT TAPE (w/ Black Out Tape)

    Click here

  4. INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP

    Click here

  5. INSTALL NO. 2 FRONT DOOR STIFFENER CUSHION

    1. for 3 Door:

      1. Clean the front door panel.

      2. Remove the release paper from a new No. 2 front door stiffener cushion.

        Tip:

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. B372098C02
        V100155

        Double-sided Tape

        Engage the 2 guides.

      4. Install the No. 2 front door stiffener cushion with the 2 bolts.

        7.8 N*m

        80 kgf*cm

        69 in.*lbf

      5. Press the double-sided tape area of the No. 2 front door stiffener cushion for 3 seconds or more.

    2. for 5 Door:

      1. Clean the front door panel.

      2. Remove the release paper from a new No. 2 front door stiffener cushion.

        Tip:

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. B372516C02
        V100155

        Double-sided Tape

        Engage the 2 guides.

      4. Install the No. 2 front door stiffener cushion with the 2 bolts.

        7.8 N*m

        80 kgf*cm

        69 in.*lbf

      5. Press the double-sided tape area of the No. 2 front door stiffener cushion for 3 seconds or more.

  6. INSTALL FRONT DOOR PANEL CUSHION

    1. B372114C01

      *A

      for 3 Door

      *B

      for 5 Door

      Engage the claw to install a new front door panel cushion.

  7. INSTALL FRONT DOOR DUST PROOF SEAL

    1. B509113

      Engage the 4 claws to install 4 new front door dust proof seals.

  8. INSTALL SIDE AIRBAG SENSOR ASSEMBLY (for 3 Door)

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  9. INSTALL FRONT DOOR CHECK ASSEMBLY

    1. Apply MP grease to the sliding areas of the front door check assembly.

    2. Clean the bolt hole on the vehicle body.

    3. Clean the bolt threads of the bolt (A).

    4. Apply adhesive to the threads of the bolt (A).

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    5. B372113E01

      Install the front door check assembly with the 3 bolts.

      Bolt (A)

      30 N*m

      306 kgf*cm

      22 ft.*lbf

      Bolt (B)

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  10. INSTALL FRONT DOOR LOCK OPEN ROD

    1. B372112E01

      Install the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  11. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

    1. Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

    2. w/ Entry and Start System:

      1. B372517

        Engage the 3 clamps.

    3. B372129C01

      *a

      Outside

      *b

      Inside

      *c

      Claw (A)

      *d

      Claw (B)

      Engage the claw (B) as shown in the illustration.

    4. Engage the 2 claws (A).

    5. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

  12. INSTALL FRONT DOOR LOCK ASSEMBLY

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  13. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD

    1. B372109

      Engage the 2 claws to install the front door rear outside handle pad.

  14. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD

    1. B372108

      Engage the 2 claws and guide to install the front door front outside handle pad.

  15. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY

    1. B372107

      Insert the front end of the front door outside handle assembly into the front door outside handle frame sub-assembly.

    2. Insert the rear end of the front door outside handle assembly into the front door outside handle frame sub-assembly, then slide the front door outside handle assembly toward the front of the vehicle to install it.

    3. w/ Entry and Start System:

      1. B372520

        Connect the connector.

  16. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

    1. B372105

      Engage the guide and claw to install the front door outside handle cover to the lock cylinder assembly as shown in the illustration.

  17. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

    1. w/o Lock Cylinder:

      1. B372525

        Using a T30 "TORX" socket wrench, install the front door outside handle cover with the screw.

        4.0 N*m

        41 kgf*cm

        35 in.*lbf

      2. B372526

        Install the hole plug.

    2. w/ Lock Cylinder:

      Tip:

      Use the same procedures as for the driver side.

  18. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)

    1. B372103

      Using a T30 "TORX" socket wrench, install the front door outside handle cover with lock cylinder assembly with the screw.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

    2. B372102

      Install the hole plug.

  19. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Front Passenger Side)

    1. w/ Lock Cylinder:

      Tip:

      Use the same procedures as for the driver side.

  20. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

    1. B372101

      Engage the guide.

    2. Install the front door rear lower frame sub-assembly with the bolt.

      7.8 N*m

      80 kgf*cm

      69 in.*lbf

  21. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

    1. B372527

      Engage the guide.

    2. Install the front door front lower frame sub-assembly with the bolt.

      7.8 N*m

      80 kgf*cm

      69 in.*lbf

  22. INSTALL FRONT DOOR GLASS RUN

    1. B372097

      Install the front door glass run.

  23. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)

    1. Apply MP grease to the sliding parts of the front door window regulator assembly.

    2. B372524E01

      Install the front door window regulator assembly with the 6 bolts.

      Tip:

      Tighten the bolts in the order shown in the illustration.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  24. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY (w/ Power Window)

    1. Apply MP grease to the sliding parts of the front door window regulator assembly.

    2. B372502E01

      Install the front door window regulator assembly with the 6 bolts.

      Tip:

      Tighten the bolts in the order shown in the illustration.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    3. Connect the connector.

  25. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (w/o Power Window)

    1. Temporarily install the front door window regulator handle assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    2. Remove the front door window regulator handle assembly.

    3. B372503E01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

    4. B372094

      Install the front door glass sub-assembly with the 2 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  26. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (w/ Power Window)

    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:

      1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:

      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:

      1. Disconnect the power window regulator master switch assembly.

    6. for Front Passenger Side:

      1. Disconnect the power window regulator switch assembly.

    7. B372503E01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

    8. B372094

      Install the front door glass sub-assembly with the 2 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  27. INSTALL FRONT DOOR SERVICE HOLE COVER

    1. for 3 Door:

      1. Apply new butyl tape to the front door panel.

      2. B372499C01

        *a

        Reference Point

        *b

        Protruding Part

        Insert the protruding part of a new front door service hole cover into the guide hole of the front door panel.

      3. Install the front door service hole cover according to the reference points on the front door panel.

    2. for 5 Door:

      1. Apply new butyl tape to the front door panel.

      2. B372500C01

        *a

        Reference Point

        *b

        Protruding Part

        Insert the protruding part of a new front door service hole cover into the guide hole of the front door panel.

      3. Install the front door service hole cover according to the reference points on the front door panel.

  28. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

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  29. INSTALL NO. 1 DOOR TRIM BRACKET (w/ Mirror Heater)

    1. B372509

      Engage the 2 clips to install the No. 1 door trim bracket.

  30. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

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  31. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP ASSEMBLY

    1. B372093

      Install the front door inner glass weatherstrip assembly.

  32. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

    1. B372091

      Engage the 4 guides to install the front door inside handle sub-assembly to the front door trim board sub-assembly.

  33. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

    1. B372090C01

      *1

      Front Door Inside Locking Cable Assembly

      *2

      Front Door Lock Remote Control Cable Assembly

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly as shown in the illustration.

    2. B372088

      for 3 Door:

      1. Engage the 14 clips to install the front door trim board sub-assembly.

    3. for 5 Door:

      1. B372511

        Engage the 11 clips to install the front door trim board sub-assembly.

    4. B372086

      for 3 Door:

      1. Install the 3 screws.

    5. for 5 Door:

      1. B372512

        Install the 2 screws.

    6. B372501

      Engage the claw and close the cover.

  34. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (w/ Mirror Heater)

    1. B372164

      Engage the clip and 7 claws to install the front door lower frame bracket garnish.

  35. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (w/o Mirror Heater)

    1. B372165

      Engage the 3 clips to install the front door lower frame bracket garnish.

  36. INSTALL FRONT DOOR TRIM COVER

    1. B372504

      Engage the 3 claws and 2 guides to install the front door trim cover.

  37. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

    1. Fully close the front door window.

    2. Install the front door window regulator handle shaft snap ring to the front door window regulator handle assembly.

    3. B372514C01

      *a

      60°

      *b

      30°

      Install the front door window regulator handle assembly with front door window regulator handle shaft snap ring at the angle shown in the illustration.

  38. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side with Power Window)

    1. Connect the connector.

    2. B372505

      Engage the 3 guides, 3 claws and 2 clips to install the power window regulator master switch assembly with front door upper armrest base panel.

  39. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side with Power Window)

    1. Connect the connector.

    2. B372523

      Engage the 3 guides, 3 claws and 2 clips to install the power window regulator switch assembly with front door upper armrest base panel.

  40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  41. INSPECT POWER WINDOW OPERATION (w/ Power Window)

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