1WW STARTING SERVICE DATA

Table 1. GLOW PLUG

Tester Connection

Condition

Specified Condition

Glow plug terminal - Body ground

20°C (68°F)

0.1 to 0.9 Ω
Table 2. STARTER

Tester Connection

Condition

Specified Condition

Battery positive (+) terminal - Terminal 30 - Terminal 50

11 V

70 A or less

Starter armature assembly

Segments

2.67 to 3.29 Ω

Segment - Coil core

10 kΩ or higher

Standard circle runout

0.05 mm (0.00197 in.)

Maximum circle runout

0.07 mm (0.00276 in.)

Standard commutator diameter

30.2 mm (1.19 in.)

Minimum commutator diameter

28.9 mm (1.14 in.)

Standard undercut depth

1.43 mm (0.0563 in.)

Minimum undercut depth

0.75 mm (0.0295 in.)

Brush

Standard length

12.3 mm (0.484 in.)

Minimum length

9.8 mm (0.386 in.)

Tester connection A-B

10 kΩ or higher

Tester connection A-C

10 kΩ or higher

Tester connection A-D

Below 1 Ω

Tester connection B-C

Below 1 Ω

Tester connection B-D

10 kΩ or higher

Tester connection C-D

10 kΩ or higher

Magnet starter switch assembly

Terminal 50 - Terminal C

Below 1 Ω

Terminal 50 - Body

Below 2 Ω
Table 3. ENGINE SWITCH

Tester Connection

Switch Condition

Specified Condition

7 (SS1) - 5 (GND)

Pushed

Below 1 Ω

2 (SS2) - 5 (GND)

Pushed

Below 1 Ω

7 (SS1) - 5 (GND)

Not pushed

10 kΩ or higher

2 (SS2) - 5 (GND)

Not pushed

10 kΩ or higher
Table 4. IGNITION SWITCH

Tester Connection

Switch Condition

Specified Condition

All combinations of all terminals

LOCK

10 kΩ or higher

2 (AM1) - 3 (ACC)

ACC

Below 1 Ω

2 (AM1) - 3 (ACC)

2 (AM1) - 4(IG1)

6 (IG2) - 7 (AM2)

ON

Below 1 Ω

1 (ST1) - 2 (AM1)

1 (ST1) - 4 (IG1)

6 (IG2) - 7 (AM2)

6 (IG2) - 8 (ST2)

START

Below 1 Ω
Table 5. RELAY

Starter relay

Tester Connection

Condition

Specified Condition

3 - 5

Battery voltage not applied to terminals 1 and 2

10 kΩ or higher

Battery voltage applied to terminals 1 and 2

Below 1 Ω

ACC relay

Tester Connection

Condition

Specified Condition

3 - 5

Battery voltage not applied to terminals 1 and 2

10 kΩ or higher

Battery voltage applied to terminals 1 and 2

Below 1 Ω

GLOW relay

Tester Connection

Condition

Specified Condition

1 - 2

Battery voltage not applied to terminals 3 and 4

10 kΩ or higher

Battery voltage applied to terminals 3 and 4

Below 1 Ω