FRONT AIR CONDITIONING UNIT INSTALLATION

PROCEDURE

  1. INSTALL AIR CONDITIONING UNIT ASSEMBLY

    Note:

    • Be sure to support the air conditioning unit assembly when installing it. Failure to do so may cause the bracket of the air conditioning unit assembly to break.

    • When installing the air conditioning unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.

    1. Install the air conditioning unit assembly with the 4 nuts and bolt.

      E294265C01

      *a

      Careful Point

      -

      -
      V100135

      Nut

      		 V100136

      Bolt

      9.8 N*m

      100 kgf*cm

      87 in.*lbf

      Note:

      • Install the nuts and bolt in the order shown in the illustration.

      • Be careful not to damage the pipes during installation.

      • Be careful not to damage the accelerator pedal connector (*a) during installation. (for LHD)

  2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

    1. Install the instrument panel reinforcement assembly with the 5 bolts as shown in the illustration.

      E294204

      29 N*m

      296 kgf*cm

      21 ft.*lbf

    2. Connect the connector.

      E294225

    3. Engage each clamp to the instrument panel reinforcement assembly.

    4. E294224

      Engage 2 clamps and connect the antenna cord sub-assembly.

    5. E294223

      Connect the 2 earth wires with the 2 bolts.

      8.4 N*m

      86 kgf*cm

      74 in.*lbf

    6. E294222

      Install the driver side junction block assembly with the nut.

      8.4 N*m

      86 kgf*cm

      74 in.*lbf

  3. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE

    1. E294221C02
      V100135

      Bolt
      V100136

      Nut

      Install the center instrument panel to cowl brace with the bolt.

      29 N*m

      296 kgf*cm

      21 ft.*lbf

    2. Install the nut.

      12 N*m

      122 kgf*cm

      9 ft.*lbf

  4. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

    1. E294263C01
      V100135

      Bolt (A)
      V100136

      Nut
      V100137

      Screw
      V100138

      Bolt (B)

      Connect the earth wire with the bolt to the No. 1 instrument panel brace sub-assembly.

      8.4 N*m

      86 kgf*cm

      74 in.*lbf

    2. Install the No. 1 instrument panel brace sub-assembly with the nut, screw and bolt.

      Nut

      29 N*m

      296 kgf*cm

      21 ft.*lbf

      Screw

      1.2 N*m

      12 kgf*cm

      11 in.*lbf

      Bolt

      29 N*m

      296 kgf*cm

      21 ft.*lbf

    3. Engage the clamp.

  5. INSTALL DRAIN COOLER HOSE (w/ Cooler System)

    1. E397657

      Install the drain cooler hose as shown in the illustration.

  6. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct)

    1. Engage the 2 claws to install the rear No. 1 air duct.

  7. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct)

    1. Engage the 2 claws to install the rear No. 2 air duct.

  8. INSTALL FRONT FLOOR CARPET ASSEMBLY (for RH Side)

    1. E294256

      Install the front floor carpet assembly to the original position as shown in the illustration.

    2. Engage the 3 guides.

    3. Install the clip.

  9. INSTALL FRONT FLOOR CARPET ASSEMBLY (for LH Side)

    1. E294257

      Install the front floor carpet assembly to the original position as shown in the illustration.

    2. Engage the 3 guides.

    3. Install the 3 clips.

  10. INSTALL FRONT SEAT ASSEMBLY LH

    Click here

  11. INSTALL FRONT SEAT ASSEMBLY RH

    Click here

  12. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  13. INSTALL STEERING COLUMN ASSEMBLY

    Click here

  14. CONNECT OUTLET HEATER WATER HOSE

    1. E394322C01

      *a

      View A

      *b

      Marking (White)

      *c

      Clip Installation Angle 45°

      *d

      Marking (White) Angle 15°

      Connect the outlet heater water hose with the marking (white) facing up and engage the clip within the area shown in the illustration.

      Note:

      Do not apply excessive force to the outlet heater water hose.

  15. CONNECT INLET HEATER WATER HOSE

    1. E394323C01

      *a

      View A

      *b

      Marking (White)

      *c

      Clip Installation Angle 45°

      *d

      Marking (White) Angle 15°

      Connect the inlet heater water hose with the marking (white) facing up and engage the clip within the area shown in the illustration.

      Note:

      Do not apply excessive force to the inlet heater water hose.

  16. INSTALL COOLER EXPANSION VALVE (w/ Cooler System)

    Click here

  17. ADD ENGINE COOLANT

    Click here

  18. INSPECT FOR COOLANT LEAK

    Click here

  19. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  20. WARM UP ENGINE

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  21. INSPECT FOR REFRIGERANT LEAK

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here