MANUAL TRANSAXLE UNIT INSPECTION

PROCEDURE

1. INSPECT REVERSE IDLER GEAR THRUST CLEARANCE

   1. 

      Using a feeler gauge, measure the reverse idler gear thrust clearance.

      Standard clearance

      0.40 to 1.05 mm (0.0158 to 0.0413 in.)

      Maximum clearance

      1.05 mm (0.0413 in.)

      If the clearance is more than the maximum, replace the reverse idler gear, needle roller bearing and reverse idler gear shaft.

2. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE

   1. 

      Using a dial indicator, measure the reverse idler gear radial clearance.

      Standard clearance

      0.015 to 0.048 mm (0.000591 to 0.00188 in.)

      Maximum clearance

      0.048 mm (0.00188 in.)

      If the clearance is more than the maximum, replace the reverse idler gear, needle roller bearing and reverse idler gear shaft.