EXHAUST MANIFOLD CONVERTER REMOVAL


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE DIFFERENTIAL PRESSURE SENSOR


    1. B007OTG

      Disconnect the connector from the differential pressure sensor.

    2. Remove the bolt and differential pressure sensor from the pipe clamp.

    3. B007WFS

      Slide the 2 clamps and disconnect the 2 air hoses from the No. 1 vacuum pipe and No. 2 vacuum pipe.

    4. B007VJ2

      Slide the 2 clamps and remove the 2 air hoses from the differential pressure sensor.

  3. REMOVE EXHAUST GAS TEMPERATURE SENSOR

    CAUTION:

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.


    1. B007OTM

      Disconnect the 3 connectors from the 3 exhaust gas temperature sensors.

    2. B007R5C

      Remove the nut and disconnect the No. 3 exhaust gas temperature sensor from the No. 1 vacuum pipe.

    3. B007RWD

      Remove the bolt and open the clamp of the pipe clamp.

    4. Detach the 3 connectors from the pipe clamp.

    5. B007REK

      Using a 14 mm union nut wrench, remove the exhaust gas temperature sensor from the exhaust manifold converter sub-assembly.

    6. B007QVF

      Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor from the exhaust manifold converter sub-assembly.

    7. B007SY8

      Using a 14 mm union nut wrench, remove the No. 3 exhaust gas temperature sensor from the exhaust manifold converter sub-assembly.

  4. REMOVE NO. 1 VACUUM PIPE


    1. B007PSG

      Remove the nut and clamp from the No. 1 vacuum pipe and No. 2 vacuum pipe.

    2. B007PM0

      Using a 17 mm union nut wrench, remove the No. 1 vacuum pipe from the exhaust manifold converter sub-assembly.

  5. REMOVE NO. 2 VACUUM PIPE


    1. B007UD6

      Using a 17 mm union nut wrench, remove the No. 2 vacuum pipe from the exhaust manifold converter sub-assembly.

    2. B007V1T

      Remove the clamp from the pipe clamp.

  6. REMOVE PIPE CLAMP


    1. B007Q6K

      Remove the 3 bolts and pipe clamp from the engine cover bracket.

  7. REMOVE ENGINE COVER BRACKET


    1. B007PYCE01

      Remove the bolt and disconnect the engine wire from the engine cover bracket.

    2. B007UM6

      Remove the 2 bolts and engine cover bracket from the cylinder head sub-assembly.

  8. REMOVE AIR FUEL RATIO SENSOR

    CAUTION:

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.


    1. B007V2LE01

      Disconnect the connector.

    2. Using SST, remove the air fuel ratio sensor.

      SST
      09224-00012

  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. B007RRK

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator from the exhaust manifold.

  10. REMOVE NO. 1 TURBO INSULATOR


    1. B007OCV

      Remove the 3 bolts and No. 1 turbo insulator from the exhaust manifold and turbocharger sub-assembly.

  11. REMOVE NO. 2 EXHAUST PIPE SUPPORT STAY


    1. B007UCK

      Remove the bolt, 2 nuts and No. 2 exhaust pipe support stay from the cylinder block sub-assembly and exhaust manifold converter sub-assembly.

  12. REMOVE EXHAUST PIPE SUPPORT STAY


    1. B007UH0

      Remove the 3 bolts and exhaust pipe support stay from the cylinder block sub-assembly and exhaust manifold converter sub-assembly.

  13. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. B007V5F

      Remove the nut, exhaust pipe clamp and exhaust manifold converter sub-assembly from the turbocharger sub-assembly.

    2. Remove the gasket.