REAR AXLE SHAFT INSTALLATION


  1. INSTALL REAR AXLE SHAFT OIL SEAL (w/ ABS)


    1. B007VG0E01
      Text in Illustration
      *1 Rear Axle Housing Assembly
      *2 Rear Axle Shaft Oil Seal
      *a Seal installation depth

      Using SST and a hammer, install a new rear axle shaft oil seal.

      SST
      09554-22010
      Seal installation depth
      34.5 to 35.5 mm (1.358 to 1.398 in.)

      Note


      • Do not drive the oil seal in deeper than the specified range or an oil leak will occur.

      • Do not tilt the oil seal during installation.

    2. Apply MP grease to the oil seal lip.

  2. INSTALL REAR AXLE SHAFT OIL SEAL (w/o ABS)


    1. B007W07E01
      Text in Illustration
      *1 Rear Axle Housing Assembly
      *2 Rear Axle Shaft Oil Seal
      *a Seal installation depth

      Using SST and a hammer, install a new rear axle shaft oil seal.

      SST
      09554-22010
      Seal installation depth
      0.5 to 1.5 mm (0.0197 to 0.0590 in.)

      Note


      • Do not drive the oil seal in deeper than the specified range or an oil leak will occur.

      • Do not tilt the oil seal during installation.

    2. Apply MP grease to the oil seal lip.

  3. INSTALL BEARING RETAINER O-RING


    1. Apply MP grease to the bearing retainer O-ring.

    2. Install the bearing retainer O-ring to the rear axle shaft housing.

  4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE


    1. B007QWEJ01

      Install the rear axle shaft with backing plate to the rear axle shaft housing with the 4 nuts.

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note


      • Be careful not to damage the rear axle shaft oil seal.

      • Be careful not to damage the skid control rotor rear.

  5. INSTALL REAR SPEED SENSOR (w/ ABS)


    1. Install the rear speed sensor LH with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Prevent foreign matter from attaching to the sensor tip.

    2. Attach the 3 clips.

    3. Connect the connector and attach the connector clamp.

  6. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY


    1. B007OFY

      Install the wheel brake cylinder assembly with the 2 bolts.

      Torque:
      9.5 N*m  { 97 kgf*cm, 84 in.*lbf }
    2. B007TNSE05
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the brake tube.

      Torque:
      Specified tightening torque
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click here.

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13 N*m (137 kgf*cm, 10 ft.*lbf)

  7. APPLY HIGH TEMPERATURE GREASE


    1. B007VIYE02
      Text in Illustration
      *1 High temperature grease

      Apply high temperature grease to the shoe attached surface of the backing plate.

  8. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3


    1. B007QN6

      Install the parking brake cable assembly No.3 to the rear brake backing plate with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  9. INSTALL PARKING BRAKE SHOE STRUT SET


    1. B007OR8E03
      Text in Illustration
      *1 High temperature grease

      Apply the high temperature grease to the adjusting bolt.

    2. Install the tension spring to the shoe strut set.

  10. INSTALL REAR BRAKE SHOE


    1. for 254 mm drum:


      1. B007P7IE02
        Text in Illustration
        *1 Brake Shoe Lever
        *2 Brake Shoe Strut Set
        *3 Rear Brake Shoe
        *4 Rear Cushion Lever
        *5 C-washer

        Using pliers, install the rear brake shoe, shoe strut set, rear cushion lever and shoe lever with a new C-washer.

      2. B007W9F

        Connect the parking brake cable No. 3 to the front brake shoe.

      3. B007RU0E01

        Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011

    2. for 295 mm drum:


      1. B007QPIE01
        Text in Illustration
        *1 Rear Brake Shoe
        *2 Brake Shoe Strut Set
        *3 Brake Shoe Lever
        *4 C-washer

        Install the rear brake shoe, brake shoe strut set and shoe lever with a new C-washer.

      2. B007ORH

        Connect the parking brake cable No. 3 to the front brake shoe.

      3. B007VPIE01

        Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011

  11. INSTALL FRONT BRAKE SHOE


    1. for 254 mm drum:


      1. Install the return spring to each brake shoe.

      2. B007QFPE01

        Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011
      3. B007W8LE02
        Text in Illustration
        *A LH Side
        *B RH Side

        Install the brake shoe lower strut.

        Note

        Make sure that the shoe lower strut and brake rear cushion lever are securely engaged.

      4. B007Q43

        Using needle-nose pliers, install the tension spring.

    2. for 295 mm drum:


      1. B007PPHE01

        Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011

      2. Install the return spring to each brake shoe.

  12. CONNECT PARKING BRAKE SHOE STRUT SET


    1. for 254 mm drum:


      1. B007PFFE01

        Using SST, install the upper side tension spring.

        SST
        09703-30011

    2. for 295 mm drum:


      1. B007OQVE01

        Using SST, install the upper side tension spring.

        SST
        09703-30011

  13. INSTALL AUTOMATIC ADJUST LEVER


    1. Install the automatic adjust lever and tension spring.

      B007SUXE01
      Text in Illustration
      *A for 295 mm Drum *B for 254 mm Drum

      Note

      Make sure to install the automatic adjust lever between the groove of the shoe strut set and brake shoe.

  14. INSPECT REAR DRUM BRAKE


    1. Check the each part is installed properly.

      B007U2DE03
      Text in Illustration
      *A for 254 mm Drum *B LH Side
      *C RH Side - -
      *a Front - -
      B007U4RE01
      Text in Illustration
      *A for 295 mm Drum *B LH Side
      *C RH Side - -
      *a Front - -

      Note

      There should be no oil or grease adhering to the friction surfaces of the shoe lining and drum.

    2. If they are not installed correctly, reinstall them as shown in the illustration.

  15. INSTALL REAR AXLE BRAKE DRUM GASKET


    1. Install the new brake drum gasket to the rear axle shaft.

  16. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

  17. ADJUST REAR DRUM BRAKE SHOE CLEARANCE


    1. Using a screwdriver from a service hole, turn the adjuster to expand the shoes so that the brake shoes touch the brake drum.

      B007S5OE01
      Text in Illustration
      *A for 295 mm Drum *B for 254 mm Drum

    2. Using another screwdriver, push up the automatic adjust lever and turn the adjuster to contract the shoes so that the brake shoe does not touch the brake drum. Then turn the adjuster another 180 degrees to further contract the shoes.

      B007OENE01
      Text in Illustration
      *A for 295 mm Drum *B for 254 mm Drum

    3. Install the hole plug.

  18. ADD BRAKE FLUID


  19. BLEED BRAKE LINE


  20. INSPECT BRAKE FLUID LEVEL


  21. INSTALL REAR WHEEL

    Torque:
    100 N*m  { 1,020 kgf*cm, 74 ft.*lbf }

  22. INSPECT PARKING BRAKE CONTROL HANDLE TRAVEL


    1. Pull firmly on the parking brake control handle.

    2. Release the parking brake lock, and return the parking brake control handle to its off position.

    3. Slowly pull the parking brake control handle all the way up, and count the number of clicks.

      Parking brake control handle travel
      10 to 16 clicks at 200 N (20 kgf, 44 lbf) (except Super Long Wheelbase)
      12 to 18 clicks at 200 N (20 kgf, 44 lbf) (for Super Long Wheelbase)

      Tech Tips


      • If the number of clicks falls outside of the specified range, release the parking brake lock and adjust it.

      • If there are fewer clicks than the specified value, loosen the parking brake wire adjustment nut an the lock nut. With the parking brake cable loosened, adjust the clearance between the brake drum and lining.

  23. ADJUST PARKING BRAKE CONTROL HANDLE TRAVEL


    1. Lift the vehicle

    2. B007RSGE01

      Depress the parking brake handle. Hold the parking brake adjusting nut using a wrench, and loosen the lock nut.

    3. Turn the parking brake adjusting nut until the parking brake handle travel meets the above specification.

      Parking brake control handle travel
      10 to 16 clicks at 200 N (20 kgf, 44 lbf) (except Super Long Wheelbase)
      12 to 18 clicks at 200 N (20 kgf, 44 lbf) (for Super Long Wheelbase)

    4. Count the number of clicks after depressing and releasing the parking brake control handle 3 or 4 times.

    5. Check whether the parking brake drags or not.

    6. When operating the parking brake control handle, check that the parking brake indicator light comes on.

      Standard
      Brake warning light always comes on at the first click.

    7. Hold the parking brake adjusting nut using a wrench, and tighten the lock nut.

      Torque:
      14.5 N*m  { 148 kgf*cm, 11 ft.*lbf }

    8. Lower the vehicle.

  24. CHECK ABS SPEED SENSOR SIGNAL (w/ ABS)