INTERCOOLER (for DPF) INSTALLATION


  1. INSTALL INTERCOOLER ASSEMBLY


    1. Install a new gasket and the intake air connector with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the intercooler with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    3. Install a new No. 2 air hose and then tighten the 2 hose clamps.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    4. Tighten the 2 hose clamps of the No. 1 air hose.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  2. INSTALL INTAKE AIR TEMPERATURE SENSOR


    1. Using a 22 mm deep socket wrench, install a new gasket and the intake air temperature sensor.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

    2. Connect the intake air temperature sensor connector and glow plug connector.

    3. Attach the clamp.

  3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. Install the engine cover with the 3 bolts and 2 cap nuts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }