BRAKE MASTER CYLINDER(for RHD) REMOVAL

CAUTION / NOTICE / HINT

Note:

Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

PROCEDURE

  1. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

    Tip:

    Use the same procedure as for LHD.

    Click here

  2. REMOVE FRONT NO. 1 VENTILATOR SEAL

    1. C302767

      Disengage the clamp and remove the front No. 1 ventilator seal.

  3. REMOVE FRONT AIR SHUTTER SEAL RH

    1. C302768

      Remove the 2 clips and front air shutter seal RH.

  4. REMOVE OUTER COWL TOP PANEL

    1. C302769

      Disengage the 2 clamps to separate the wire harness.

    2. C302770

      Remove the 9 bolts and outer cowl top panel.

  5. REMOVE AIR CLEANER ASSEMBLY WITH DUCT

    Click here

  6. DRAIN BRAKE FLUID

    Note:

    If brake fluid leaks onto any painted surface, immediately wash it off.

  7. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

    1. C302771

      Disconnect the reservoir level switch connector.

    2. C302772

      Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

      Note:

      • Do not damage or deform the brake lines.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

    3. C302781

      Disengage the clamp to separate the 2 brake lines from the No. 3 brake tube clamp.

    4. C302782

      Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.

      Note:

      • The brake master cylinder sub-assembly requires careful handling. Do not allow the brake master cylinder sub-assembly to receive any impact, such as from being dropped. Do not reuse a brake master cylinder sub-assembly that has been dropped.

      • Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body or its reservoir when carrying it.

      • Do not pull out the master cylinder piston.

      • Do not strike or pinch the master cylinder piston, or cause any damage to the master cylinder piston by any other means.

      • When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or with its tip facing downward (the master cylinder piston is facing upward) to prevent the master cylinder piston from falling out.

      • Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.

      • Do not use any other type of grease or fluid.

      • Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

    5. Remove the brake master cylinder O-ring from the brake master cylinder sub-assembly.