EXHAUST PIPE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repair" after repairing an exhaust gas leak.

Click here

PROCEDURE


  1. INSTALL EXHAUST TAILPIPE ASSEMBLY


    1. B006C66N01

      Install the 4 exhaust pipe supports to the exhaust tailpipe assembly as shown in the illustration.

      Type of Exhaust Pipe Support Paint Mark
      A Purple
      B Blue
      C Yellow

  2. INSTALL EXHAUST TAILPIPE LH


    1. B006B3LN01

      Install the 4 exhaust pipe supports to the exhaust tailpipe assembly as shown in the illustration.

      Type of Exhaust Pipe Support Paint Mark
      A Purple
      B Blue
      C Yellow

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. B006FA5

      Install 2 new gaskets to the front exhaust pipe assembly of the rear side.

      Note

      Do not reuse the gasket.

    2. B005U6P

      Install 2 new gaskets to the exhaust manifold sub-assembly RH and the exhaust manifold sub-assembly LH.

      Note

      Do not reuse the gasket.

    3. Install the front exhaust pipe assembly to the exhaust tailpipe assembly with 4 new nuts and 4 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note

      Do not reuse the bolt and gasket.

    4. Install the front exhaust pipe assembly to the exhaust manifold sub-assembly RH and the exhaust manifold sub-assembly LH with 4 new nuts and 4 new bolts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Note

      Do not reuse the bolt, nut and gasket.

  4. INSTALL FRONT FLOOR BRACE SUB-ASSEMBLY CENTER


    1. B0069OBN01

      Install the front floor brace sub-assembly center with the 12 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Standard Bolt Length
      Item Specified Condition
      A 21 mm (0.83 in.)
      B 44 mm (1.73 in.)

  5. INSTALL FLOOR BOARD SUB-ASSEMBLY


    1. Install the floor board sub-assembly with the 10 clips, 7 grommets, 2 nuts and 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  6. INSTALL NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. Install the No. 2 floor board sub-assembly with the 10 clips, 7 grommets, 2 nuts and 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  7. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. Install the rear floor side member cover RH with the 2 clips, 3 bolts, screw and nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  8. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. Install the rear floor side member cover LH with the 2 clips, 3 bolts, screw and nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  9. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

    Tech Tips

    Perform "Inspection After Repair" after repairing an exhaust gas leak.

    Click here