FUEL TANK(w/ Canister Pump Module) REMOVAL

PROCEDURE

  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE FRONT FLOOR COVER

    1. A332503

      Remove the bolt and nut.

    2. Detach the 5 clips and remove the front floor cover.

  5. REMOVE NO. 1 FUEL TANK PROTECTOR

    1. A373821

      Detach the 2 clips and remove the nut.

    2. A373822

      Loosen the clip and remove the No. 1 fuel tank protector.

  6. REMOVE NO. 1 FLOOR UNDER COVER

    1. A373823

      Detach the clip and remove the 2 nuts and No. 1 floor under cover.

  7. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

    1. A271433

      Remove the 2 bolts and disconnect the No. 2 parking brake cable assembly from the body.

  8. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

    1. A373824

      Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

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  9. DISCONNECT FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY

    1. A373825C01

      *a

      Up

      Disconnect the fuel tank to canister tube sub-assembly.

      1. Pinch the retainer and then raise it, and disconnect the fuel tank to canister tube sub-assembly.

        Note:

        • Do not use any tools in this procedure.

        • Check for any dirt and foreign matter contamination in the valve and around the connector. Clean if necessary.

          Foreign matter may damage the O-rings or cause leaks in the seal between the valve and connector.

  10. REMOVE FUEL HOSE PROTECTOR

    1. A373826

      Detach the claw and remove the fuel hose protector from the fuel tank assembly and fuel tank to filler pipe hose.

  11. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

    1. A373827

      Loosen the hose clamp, then disconnect the fuel tank to filler pipe hose from the fuel tank assembly.

  12. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

    1. A373828

      Disconnect the clamp and disconnect the fuel tank vent hose sub-assembly from the No. 2 fuel tank band.

  13. REMOVE FUEL TANK ASSEMBLY

    1. A373829

      Disconnect the 4 wire harness clamps from the 3 No. 4 fuel tube clamps and the bracket on the vehicle side.

    2. Using an engine lifter and attachments, support the fuel tank assembly.

    3. A373830

      Remove the 2 bolts and No. 1 fuel tank band.

    4. Remove the 2 bolts and No. 2 fuel tank band.

    5. Slightly lower the engine lifter.

      Note:

      Be careful not to cut the wiring.

    6. A373831

      Disconnect the fuel tank breather tube sub-assembly from the fuel tank assembly.

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    7. A334475

      Disconnect the fuel pump connector and fuel sender gauge assembly connector.

      Note:

      • Before starting the operation, check that there is no mud or other dirt on the connector.

      • Do not use any tools.

    8. Disconnect the 2 wire harness clamps from the 2 No. 4 fuel tube clamps.

  14. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

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  15. REMOVE FUEL TANK VENT TUBE SET PLATE

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  16. REMOVE FUEL SUCTION TUBE ASSEMBLY

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  17. REMOVE FUEL SENDER GAUGE ASSEMBLY

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  18. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

    1. A327134

      Disconnect the 5 clamps and remove the fuel tank main tube sub-assembly from the 5 No. 4 fuel tube clamps.

  19. REMOVE NO. 4 FUEL TUBE CLAMP

    1. A334511

      Remove the 5 No. 4 fuel tube clamps from the fuel tank assembly.