HEADLIGHT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.

  • Do not reuse parts which have reduced fastening ability due to thread damage.

  • When installing components, make sure that the wire harness is not pinched or pulled.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT LEVELING MOTOR LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop antistatic mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wipe with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04010, 09891-04020, 09891-04030, 09891-04040 )

    1. B006GML

      Install the headlight leveling motor LH with the 2 screws.

    2. B006GILC01
      B006DHE Install in this Direction

      Install the spherical step.

      Tech Tips

      It may be slightly difficult to install.

  2. INSTALL HEADLIGHT UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop antistatic mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wipe] with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. B006G0O

      Set the headlight unit LH onto the left and right rails and aiming screws for beam axis vertical and horizontal adjustments.

      Tech Tips

      Set it into place by aligning the arrows shown in the illustration: black with black, and white with white.

    2. B006DY3C01
      B006DHE Clockwise

      Hold the headlight unit LH with one hand to prevent it from tipping over and tighten the aiming screws for beam axis horizontal and vertical adjustments clockwise with the number of turns that were recorded.

    3. B006EREC01
      B006BJ7 Push Here

      Push the part shown in the illustration to connect the pivot collar.

    4. B006DY3C01
      B006DHE Clockwise

      Tighten the aiming screws for beam axis horizontal and vertical adjustments by rotating them clockwise 10 times each.

    5. B006AX1

      Connect the 3 connectors.

  3. INSTALL HEADLIGHT CORNERING LED UNIT LH (w/ Cornering Light)

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop antistatic mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight cornering LED unit LH and headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wipe with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. B006F06

      Install the headlight cornering LED unit LH with the 2 screws.

    2. Connect the connector.

  4. INSTALL LIGHT CONTROL LED ECU LH

    Click here

  5. INSTALL NO. 1 HEADLIGHT CLEARANCE LED UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop antistatic mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the No. 1 headlight clearance LED unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wipe with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wipe with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. B006BVW

      Install the No. 1 headlight clearance LED unit LH with the 3 screws.

    2. Connect the 2 connectors.

  6. INSTALL HEADLIGHT LENS GASKET

    Note


    • The headlight lens gasket must not be reused.

    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wipe with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B006CQVC01
      B006GBM Area to Clean

      Clean the headlight lens gasket installation groove.

    2. Prepare 2 screwdrivers, fold a piece of peeling paper over the tip of each screwdriver and fix the pieces of peeling paper in place with tape.

      Tech Tips

      Use the peeling paper that is supplied with the headlight lens gasket.

    3. B006AH4

      Using scissors, cut the headlight lens gasket at a 90°.

    4. B006AZNC01
      B006ECJ Starting Point
      B006DHE Clockwise

      Starting from the position shown in the illustration, set the headlight lens gasket into the straight groove clockwise until it meets the corner groove.

      Note

      Lightly set the gasket in place without pulling.

    5. Fold the peeling paper over the tip of a screwdriver and fix it in place with tape.

      Note

      Use the peeling paper that is supplied with the seal.

    6. B006GLGC01
      B006EC9 Corner Groove
      B006E97 Headlight Lens Gasket
      B006GBM Peeling Paper

      Set the headlight lens gasket into the corner groove and using 2 screwdrivers with their tips wrapped with peeling paper, push the gasket into the bottom of the groove.

      Note


      • Lightly set the gasket in place without pulling.

      • If the headlight lens gasket is set while pulled, the gasket will be pushed up at the corner groove.

    7. Repeat the following order while working in a circle back to the starting point.


      1. Set headlight lens gasket into straight groove.

      2. Push into bottom of groove.

      3. Set into corner groove.

      4. Push into bottom of groove.

    8. B0069O5C01
      *a 20 mm (0.7874 in.)
      B006EC9 Corner Groove

      Using scissors, cut the headlight lens gasket at a 45° angle at the starting point so that the gasket overlaps itself 20 mm (0.7874 in.) and set the gasket in place.

    9. Check the installation condition of the headlight lens gasket.

      OK
      Gasket not pushed up or protruding.
      No gap where gasket overlaps.

      Note

      Check the corners carefully since the gasket can easily become pushed up in those areas.

  7. INSTALL HEADLIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B006CC3C01
      B006GBM Area to Clean

      Clean the headlight lens gasket contact surface.

    2. Set the headlight lens LH in place.

      Note

      B006ET7C01
      B006E97 Headlight Lens Gasket
      B006D1Z Headlight Housing
      B006GBM Headlight Lens LH

      Set the headlight lens LH in the middle of the headlight lens gasket as shown in the illustration.

    3. Check that the entire circumference of the headlight lens LH is positioned above the middle of the headlight lens gasket.

    4. Install headlight lens LH:

      Tech Tips

      Install the headlight lens LH to the headlight housing from the starting point of installation toward the inside of the vehicle as shown in the illustration.

      B0069YYC01
      *a Installation Starting Point - -
      B006DHE Install in this Direction - -

    5. Attach the claw to install the headlight lens LH.

      B006G5P

    6. Using a T20H "TORX" driver, install the 6 TORX screws.

    7. Install the 8 screws.

      B006DAVC01
      *A Headlight Assembly LH Surface *B Headlight Assembly LH Backside
      *a "TORX" Screw - -

    8. Check the condition of the headlight lens gasket.

      OK
      Gasket contacts headlight lens LH and does not protrude out.

  8. INSTALL NO. 2 HEADLIGHT FITTING RIM LH


    1. B006BU0

      Align the 2 guides and set the No. 2 headlight fitting rim LH into place.

    2. Install the 3 screws.

  9. INSTALL NO. 1 HEADLIGHT FITTING RIM LH


    1. B006FT6

      Align the 2 guides and set the No. 1 headlight fitting rim LH into place.

    2. Install the 2 screws.

  10. INSTALL HEADLIGHT GASKET

    Click here

  11. INSTALL HEADLIGHT ECU SUB-ASSEMBLY LH

    Click here

  12. INSTALL RADIATOR GRILLE PROTECTOR


    1. B006GRKC01
      B006GBM Area to Clean

      Clean the application area shown in the illustration.

      Note

      Remove any remaining double-sided tape, and then clean and degrease the area.

    2. Remove approximately 3 cm of peeling tape from a new radiator grille protector.

    3. B006DRXC01
      *a Mark-off Line

      Align with the mark-off line and set the radiator grille protector into place.

    4. B006BZ8C01
      B006DHE Install in this Direction

      Align with the curve and set only the part where the peeling type tape was removed from into place.

    5. B006CDSC01
      B006DHE Press Here

      Press the set portion of the part with your finger to secure it.

      Note

      Do not slide your finger horizontally, as doing so may stretch the part unnecessarily.