BACK DOOR GLASS INSTALLATION

PROCEDURE


  1. INSTALL BACK DOOR GLASS ADHESIVE DAM


    1. A005AW3E01

      Cut the back door glass adhesive dam as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 978 to 988 mm (3.21 to 3.24 ft.)

    2. Apply Primer G to the installation part of a new back door glass adhesive dam.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    3. A005CCPE02
      Text in Illustration
      *A Back Side
      *1 Ceramic Notch

      Install a new back door glass adhesive dam onto the back door glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 6.7 mm (0.264 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

  2. INSTALL BACK WINDOW LOWER MOULDING


    1. Apply Primer G to the installation part of a new back window lower moulding.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A005BQAE02
      Text in Illustration
      *A Back Side
      *1 Ceramic Notch

      Install a new back window lower moulding onto the back door glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 0 to 3.0 mm (0 to 0.118 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

  3. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING RH


    1. Apply Primer G to the installation part of a new No. 1 back window outside moulding RH.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A005AG2E01
      Text in Illustration
      *A Back Side
      *1 Marking for Moulding

      Install a new No. 1 back window outside moulding RH onto the back door glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 5.5 to 8.5 mm (0.217 to 0.335 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

  4. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING LH

    Tech Tips

    Use the same procedure as for the RH side.

  5. INSTALL NO. 1 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the installation part of the No. 1 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A005CN6E01
      Text in Illustration
      *A Back Side
      *1 Marking for Spacer

      Install a new No. 1 back window glass spacer onto the back door glass as shown in the illustration.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

  6. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the installation part of the No. 2 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A0059WBE01
      Text in Illustration
      *A Back Side
      *1 Marking for Spacer

      Install a new No. 2 back window glass spacer onto the back door glass as shown in the illustration.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

  7. INSTALL BACK DOOR GLASS


    1. Using a brush, coat the installation surface of the vehicle body with Primer M.

      A005DL2E02
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

      A005EFLE02
      Text in Illustration
      *A Back Side - -
      *1 Adhesive Center *2 Ceramic Notch
      *3 Primer G - -
      Standard Dimension
      Area Dimension
      a 13.0 mm (0.512 in.) or more
      b 22.0 mm (0.866 in.) or more
      c 30.9 mm (1.22 in.)
      d 14.0 mm (0.551 in.) or more
      e 9.7 mm (0.382 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A0059UOE03

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A0059V2E02
        Text in Illustration
        *A Back Side - -
        *1 Adhesive Center *2 Ceramic Notch
        *3 Adhesive - -
        Standard Dimension
        Area Dimension
        a 6.0 mm (0.236 in.)
        b 8.0 mm (0.315 in.)
        c 31.9 mm (1.26 in.)

    4. Install the back door glass.


      1. A005B15E01
        Text in Illustration
        *1 Matchmark

        Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without clips is used).

      2. Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A005CA1
        Text in Illustration
        *1 Adhesive

        Using suction cups, engage the 2 clips to install the back door glass (when glass with clips are used).

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back door glass.

      4. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass with clips are used).

        Tech Tips

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      5. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

      6. Hold the back door glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. Connect the 2 connectors.

  8. INSTALL REAR WIPER MOTOR ASSEMBLY

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  9. INSTALL REAR WIPER MOTOR GROMMET

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  10. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY

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  11. INSTALL REAR WIPER ARM HEAD CAP

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  12. INSTALL REAR SPOILER ASSEMBLY

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  13. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  14. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

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  15. INSTALL BACK DOOR SIDE GARNISH LH

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  16. INSTALL BACK DOOR SIDE GARNISH RH

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  17. INSTALL BACK DOOR CENTER GARNISH

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  18. INSTALL BACK WINDOW GLASS CHANNEL LH

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  19. INSTALL BACK WINDOW GLASS CHANNEL RH

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