CONDENSER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the condenser removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects / Inoperative when not performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Simple intelligent parking assist system*1
Toyota parking assist-sensor system (w/ Simple Intelligent Parking Assist System)*1
Pre-collision system
Initialize back door lock Power door lock control system

Click here

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)*2 Stop and start system

Click here

*1: When performing learning using the GTS.

Click here

*2: w/ Stop and start system

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFC-134a(R134a))

    Click here

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf(R1234yf))

    Click here

  3. REMOVE HEADLIGHT ASSEMBLY LH (for Halogen Headlight)

    Click here

  4. REMOVE HEADLIGHT ASSEMBLY LH (for LED Headlight)

    Click here

  5. REMOVE HEADLIGHT ASSEMBLY RH (for Halogen Headlight)

    Tech Tips

    Use the same procedure as for the LH side.

  6. REMOVE HEADLIGHT ASSEMBLY RH (for LED Headlight)

    Tech Tips

    Use the same procedure as for the LH side.

  7. REMOVE NO. 1 AIR CLEANER INLET (for 8NR-FTS)

    Click here

  8. REMOVE NO. 1 AIR CLEANER INLET (for 3ZR-FAE)

    Click here

  9. REMOVE FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY (for 8NR-FTS)

    Click here

  10. REMOVE FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY (for 3ZR-FAE)

    Click here

  11. REMOVE NO. 1 RADIATOR GRILLE RETAINER

    Click here

  12. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL

    Click here

  13. REMOVE HOOD LOCK NUT CAP

    Click here

  14. REMOVE HOOD LOCK ASSEMBLY


  15. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 8NR-FTS)

    Click here

  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 3ZR-FAE)

    Click here

  17. REMOVE NO. 2 RADIATOR AIR GUIDE (for 8NR-FTS)

    Click here

  18. REMOVE NO. 2 RADIATOR AIR GUIDE (for 3ZR-FAE)

    Click here

  19. REMOVE FRONT BUMPER ENERGY ABSORBER

    Click here

  20. REMOVE FRONT BUMPER REINFORCEMENT

    Click here

  21. REMOVE NO. 1 RADIATOR AIR GUIDE LH

    Click here

  22. REMOVE NO. 1 RADIATOR AIR GUIDE RH

    Click here

  23. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. B008KA1

      Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  24. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A (for VALEO Made)


    1. B008LTX

      Remove the bolt to disconnect the cooler refrigerant liquid pipe A from the cooler condenser assembly.

    2. Remove the O-ring from the cooler refrigerant liquid pipe A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  25. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A (for DENSO Made)


    1. While pressing the end of the suction pipe sub-assembly into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.

      B008MCHC02
      *1 Suction Pipe Sub-assembly *2 Cooler Condenser Assembly
      *3 Piping Clamp - -
      *a Press In - -

      Note


      • If any foreign matter is adhered to the connecting part, brush it off or use compressed air to remove it.

      • Make sure that fragments of the piping clamp do not enter the piping.

    2. Disconnect the suction pipe sub-assembly.

      Note

      Clean off any foreign matter near the ends of the suction pipe sub-assembly and cooler condenser assembly.

    3. Remove the 2 O-rings from the suction pipe sub-assembly.

      Note

      Wrap the open ends of the separated cooler condenser assembly and suction pipe sub-assembly accessory assembly with vinyl tape to prevent entry of moisture and foreign matter.

    4. Remove the piping clamp.

  26. REMOVE COOLER CONDENSER ASSEMBLY


    1. B008LRNC01
      B008LJK Remove in this Direction

      Disengage the claws and guides to remove the cooler condenser assembly as shown in the illustration.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.