RADIATOR REMOVAL

PROCEDURE

  1. DRAIN ENGINE COOLANT

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  2. REMOVE FRONT BUMPER ASSEMBLY

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  3. REMOVE FRONT UPPER BUMPER SUPPORT

    1. A322544

      Remove the 6 clips and front upper bumper support.

  4. REMOVE FRONT LOWER BUMPER ABSORBER

    1. A322543

      Remove the 10 bolts and front lower bumper absorber.

  5. REMOVE NO. 1 RADIATOR SIDE AIR SEAL

    1. A322542

      Remove the clip.

    2. Disengage the 3 claws to remove the No. 1 radiator side air seal.

  6. DISCONNECT NO. 1 RADIATOR HOSE

    1. A104612

      Slide the clip and disconnect the No. 1 radiator hose.

  7. DISCONNECT NO. 2 RADIATOR HOSE

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  8. REMOVE RADIATOR ASSEMBLY

    1. A325083

      Disconnect the cooling fan motor connector.

    2. Disengage the wire harness clamp.

    3. A104613

      Remove the 2 bolts.

    4. A104616

      Remove the 6 bolts and front cross member sub-assembly.

    5. A325082

      Disengage the 2 guides to remove the radiator assembly with the fan shroud assembly from the condenser assembly.

      Note:

      • Make sure not to damage the condenser assembly or radiator assembly when removing the radiator assembly.

      • Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

      • Use wire or an equivalent tool to keep the condenser assembly from hanging by the pipes.

    6. A322541

      Disconnect the radiator reserve tank hose from the radiator assembly.

    7. A325071

      Remove the bolt.

    8. Disengage the claw.

    9. Disengage the 2 guides to remove the fan shroud assembly from the radiator assembly.

      Note:

      Do not damage the radiator assembly when removing the fan shroud assembly.

  9. REMOVE RADIATOR SUPPORT CUSHION

    1. Remove the 2 radiator support cushions from the radiator assembly.

  10. REMOVE LOWER RADIATOR SUPPORT

    1. Remove the 2 lower radiator supports from the radiator assembly.