EB61F MANUAL TRANSMISSION / TRANSAXLE SERVICE DATA
Capacity |
Classification |
2.4 liters (2.5 US qts, 2.1 Imp.qts) |
"TOYOTA Genuine Manual Transmission Gear Oil LV" or "API GL-4 and SAE 75W" |
Transmission case oil seal |
Depth |
Standard |
-0.5 to 0.5 mm (-0.0197 to 0.0196 in.) |
Front differential case oil seal |
Depth |
Standard |
21.5 to 22.5 mm (0.847 to 0.885 in.) |
Transaxle case oil seal |
Depth |
Standard |
5.5 to 6.5 mm (0.217 to 0.255 in.) |
Back-up light switch |
Resistance |
Pushed |
Below 1 Ω |
Released |
10 kΩ or higher |
Neutral position switch assembly |
Resistance |
Pushed |
Below 1 Ω |
Released |
10 kΩ or higher |
Reverse idler gear sub-assembly |
Inside diameter |
Standard |
20.056 to 20.074 mm (0.7897 to 0.7903 in.) |
Maximum |
20.074 mm (0.7903 in.) |
||
Outside diameter |
Standard |
19.984 to 20.000 mm (0.7868 to 0.7874 in.) |
|
Maximum |
19.984 mm (0.7868 in.) |
||
Straight pin |
Protrusion height |
10.5 to 11.5 mm (0.414 to 0.452 in.) |
|
Differential side bearing |
Preload |
New bearing |
1.50 to 2.30 N*m (15 to 23 kgf*cm, 13 to 20 in.*lbf) |
Used bearing |
0.24 to 0.37 N*m (2.44 to 3.77 kgf*cm, 2.12 to 3.27 in.*lbf) |
||
Differential side shim thickness |
Thickness |
A |
2.05 mm (0.0807 in.) |
B |
2.10 mm (0.0827 in.) |
||
C |
2.15 mm (0.0846 in.) |
||
D |
2.20 mm (0.0866 in.) |
||
E |
2.25 mm (0.0886 in.) |
||
F |
2.30 mm (0.0906 in.) |
||
G |
2.35 mm (0.0925 in.) |
||
H |
2.40 mm (0.0945 in.) |
||
J |
2.45 mm (0.0965 in.) |
||
K |
2.50 mm (0.0984 in.) |
||
L |
2.55 mm (0.100 in.) |
||
M |
2.60 mm (0.102 in.) |
||
N |
2.65 mm (0.104 in.) |
||
P |
2.70 mm (0.106 in.) |
||
Q |
2.75 mm (0.108 in.) |
||
R |
2.80 mm (0.110 in.) |
||
S |
2.85 mm (0.112 in.) |
||
T |
2.90 mm (0.114 in.) |
||
Output shaft bearing |
Preload |
New bearing |
3.17 to 6.35 N*m (32 to 65 kgf*cm, 28 to 56 in.*lbf) |
Used bearing |
2.61 to 5.24 N*m (27 to 53 kgf*cm, 23 to 46 in.*lbf) |
||
Rear output shaft bearing shim |
Thickness |
A |
1.30 mm (0.0511 in.) |
B |
1.35 mm (0.0531 in.) |
||
C |
1.40 mm (0.0551 in.) |
||
D |
1.45 mm (0.0571 in.) |
||
E |
1.50 mm (0.0591 in.) |
||
F |
1.55 mm (0.0610 in.) |
||
G |
1.60 mm (0.0630 in.) |
||
H |
1.65 mm (0.0650 in.) |
||
J |
1.70 mm (0.0669 in.) |
||
K |
1.75 mm (0.0689 in.) |
||
L |
1.80 mm (0.0709 in.) |
||
M |
1.85 mm (0.0728 in.) |
||
N |
1.90 mm (0.0748 in.) |
||
P |
1.95 mm (0.0768 in.) |
||
Q |
2.00 mm (0.0787 in.) |
||
R |
2.05 mm (0.0807 in.) |
||
S |
2.10 mm (0.0827 in.) |
||
T |
2.15 mm (0.0846 in.) |
||
U |
2.20 mm (0.0866 in.) |
||
V |
2.25 mm (0.0886 in.) |
||
W |
2.30 mm (0.0906 in.) |
||
X |
2.35 mm (0.0925 in.) |
||
Y |
2.40 mm (0.0945 in.) |
||
Z |
2.45 mm (0.0965 in.) |
||
1 |
2.50 mm (0.0984 in.) |
||
Outer shift lever oil seal |
Depth |
Standard |
0.5 to 1.0 mm (0.0197 to 0.0393 in.) |
Outer No. 1 shift lever |
Depth |
Standard |
-0.5 to 0.5 mm (-0.0197 to 0.0197 in.) |
Front transaxle case oil seal |
Depth |
Standard |
1.0 to 2.0 mm (0.0394 to 0.0787 in.) |
Rear input shaft bearing shim thickness |
Thickness |
A |
1.15 mm (0.0453 in.) |
B |
1.20 mm (0.0472 in.) |
||
C |
1.25 mm (0.0492 in.) |
||
D |
1.30 mm (0.0512 in.) |
||
E |
1.35 mm (0.0531 in.) |
||
F |
1.40 mm (0.0551 in.) |
||
G |
1.45 mm (0.0571 in.) |
||
H |
1.50 mm (0.0591 in.) |
||
J |
1.55 mm (0.0610 in.) |
||
K |
1.60 mm (0.0630 in.) |
||
L |
1.65 mm (0.0650 in.) |
||
M |
1.70 mm (0.0669 in.) |
||
N |
1.75 mm (0.0689 in.) |
||
P |
1.80 mm (0.0709 in.) |
||
Outer select lever oil seal |
Depth |
Standard |
0.5 to 1.0 mm (0.0197 to 0.0393 in.) |
Reverse shift fork |
Driven in depth |
Standard |
-0.5 to 0.5 mm (-0.0196 to 0.0196 in.) |
6th gear |
Thrust clearance |
Standard |
0.20 to 0.47 mm (0.00788 to 0.01850 in.) |
|
Maximum |
0.47 mm (0.01850 in.) |
|||
Radial clearance |
Standard |
0.009 to 0.045 mm (0.00036 to 0.00177 in.) |
||
Maximum |
0.045 mm (0.00177 in.) |
|||
5th gear |
Thrust clearance |
Standard |
0.20 to 0.47 mm (0.00788 to 0.01850 in.) |
|
Maximum |
0.47 mm (0.01850 in.) |
|||
Radial clearance |
Standard |
0.009 to 0.045 mm (0.00036 to 0.00177 in.) |
||
Maximum |
0.045 mm (0.00177 in.) |
|||
4th gear |
Thrust clearance |
Standard |
0.13 to 0.60 mm (0.00512 to 0.02362 in.) |
|
Maximum |
0.60 mm (0.02362 in.) |
|||
Radial clearance |
Standard |
0.009 to 0.036 mm (0.00036 to 0.00141 in.) |
||
Maximum |
0.036 mm (0.00141 in.) |
|||
3rd gear |
Thrust clearance |
Standard |
0.20 to 0.47 mm (0.00788 to 0.01850 in.) |
|
Maximum |
0.47 mm (0.01850 in.) |
|||
Radial clearance |
Standard |
0.009 to 0.047 mm (0.00036 to 0.00185 in.) |
||
Maximum |
0.047 mm (0.00185 in.) |
|||
Input shaft runout |
Runout |
Maximum |
0.03 mm (0.00118 in.) |
|
Journal diameter |
Journal A |
Standard |
27.608 to 27.620 mm (1.0870 to 1.0873 in.) |
|
Minimum |
27.608 mm (1.0870 in.) |
|||
Journal B |
Standard |
41.290 to 41.300 mm (1.6256 to 1.6259 in.) |
||
Minimum |
41.290 mm (1.6256 in.) |
|||
Journal C |
Standard |
38.280 to 38.300 mm (1.5071 to 1.5078 in.) |
||
Minimum |
38.280 mm (1.5071 in.) |
|||
Journal D |
Standard |
35.490 to 35.500 mm (1.3973 to 1.3976 in.) |
||
Minimum |
35.490 mm (1.3973 in.) |
|||
Inner 6th gear bearing race |
Outer diameter |
Standard |
42.290 to 42.300 mm (1.6650 to 1.6653 in.) |
|
Minimum |
42.290 mm (1.6650 in.) |
|||
Inside diameter |
Standard |
35.500 to 35.515 mm (1.3977 to 1.3982 in.) |
||
Minimum |
35.515 mm (1.3982 in.) |
|||
Inner 5th gear bearing race |
Outer diameter |
Standard |
45.290 to 45.300 mm (1.7831 to 1.7834 in.) |
|
Minimum |
45.290 mm (1.7831 in.) |
|||
Inside diameter |
Standard |
38.300 to 38.315 mm (1.5079 to 1.5084 in.) |
||
Minimum |
38.315 mm (1.5084 in.) |
|||
6th gear |
Inside diameter |
Standard |
47.309 to 47.325 mm (1.8626 to 1.8631 in.) |
|
Maximum |
47.325 mm (1.8631 in.) |
|||
5th gear |
Inside diameter |
Standard |
50.309 to 50.325 mm (1.9807 to 1.9812 in.) |
|
Maximum |
50.325 mm (1.9812 in.) |
|||
4th gear |
Inside diameter |
Standard |
47.301 to 47.317 mm (1.8623 to 1.8628 in.) |
|
Maximum |
47.317 mm (1.8628 in.) |
|||
3rd gear |
Inside diameter |
Standard |
47.309 to 47.325 mm (1.8626 to 1.8631 in.) |
|
Maximum |
47.325 mm (1.8631 in.) |
|||
No. 5 synchronizer ring |
Clearance |
Standard |
0.88 to 1.52 mm (0.0347 to 0.0598 in.) |
|
Minimum |
0.88 mm (0.0347 in.) |
|||
No. 4 synchronizer ring |
Clearance |
Standard |
0.88 to 1.72 mm (0.0347 to 0.0677 in.) |
|
Minimum |
0.88 mm (0.0347 in.) |
|||
No. 3 synchronizer ring |
Clearance |
Standard |
0.78 to 1.62 mm (0.0308 to 0.0637 in.) |
|
Minimum |
0.78 mm (0.0308 in.) |
|||
No. 2 transmission hub sleeve |
Clearance (A - B) |
Standard |
0.1 to 0.5 mm (0.00394 to 0.01968 in.) |
|
No. 3 transmission hub sleeve |
Clearance (A - B) |
Standard |
0.1 to 0.5 mm (0.00394 to 0.01968 in.) |
|
No. 2 clutch hub setting shaft snap ring |
Clearance |
Standard |
0.1 mm (0.00394 in.) or less |
|
Thickness |
0 |
2.30 mm (0.0905 in.) |
||
1 |
2.36 mm (0.0929 in.) |
|||
2 |
2.42 mm (0.0952 in.) |
|||
3 |
2.48 mm (0.0976 in.) |
|||
4 |
2.54 mm (0.0999 in.) |
|||
5 |
2.60 mm (0.1023 in.) |
|||
Rear input shaft bearing shaft snap ring |
Clearance |
Standard |
0.1 mm (0.00394 in.) or less |
|
Thickness |
0 |
1.90 mm (0.0748 in.) |
||
1 |
1.96 mm (0.0771 in.) |
|||
2 |
2.02 mm (0.0795 in.) |
|||
3 |
2.08 mm (0.0818 in.) |
|||
4 |
2.14 mm (0.0842 in.) |
|||
5 |
2.20 mm (0.0866 in.) |
|||
6 |
2.26 mm (0.0889 in.) |
|||
7 |
2.32 mm (0.0913 in.) |
|||
8 |
2.38 mm (0.0937 in.) |
|||
9 |
2.44 mm (0.0960 in.) |
|||
A |
2.50 mm (0.0984 in.) |
|||
1st gear |
Thrust clearance |
Standard |
0.23 to 0.37 mm (0.00906 to 0.01456 in.) |
|
Maximum |
0.37 mm (0.01456 in.) |
|||
Radial clearance |
Standard |
0.009 to 0.047 mm (0.00036 to 0.00185 in.) |
||
Maximum |
0.047 mm (0.00185 in.) |
|||
2nd gear |
Thrust clearance |
Standard |
0.16 to 0.33 mm (0.00630 to 0.01299 in.) |
|
Maximum |
0.33 mm (0.01299 in.) |
|||
Radial clearance |
Standard |
0.009 to 0.047 mm (0.000336 to 0.00185 in.) |
||
Maximum |
0.047 mm (0.00185 in.) |
|||
Output shaft |
Runout |
Maximum |
0.03 mm (0.00118 in.) |
|
Output shaft journal diameter |
Journal A |
Standard |
28.010 to 28.023 mm (1.1028 to 1.1032 in.) |
|
Minimum |
28.010 mm (1.1028 in.) |
|||
Journal B |
Standard |
42.180 to 42.200 mm (1.6607 to 1.6614 in.) |
||
Minimum |
42.180 mm (1.6607 in.) |
|||
Journal C |
Standard |
36.010 to 36.026 mm (1.4178 to 1.4183 in.) |
||
Minimum |
36.010 mm (1.4178 in.) |
|||
1st gear |
Inside diameter |
Standard |
57.909 to 57.925 mm (2.2799 to 2.2805 in.) |
|
Maximum |
57.925 mm (2.2805 in.) |
|||
2nd gear |
Inside diameter |
Standard |
57.909 to 57.925 mm (2.2799 to 2.2805 in.) |
|
Maximum |
57.925 mm (2.2805 in.) |
|||
1st gear bush |
Outer diameter |
Standard |
51.890 to 51.900 mm (2.0430 to 2.0433 in.) |
|
Minimum |
51.890 mm (2.0430 in.) |
|||
Inside diameter |
Standard |
42.200 to 42.215 mm (1.6615 to 1.6620 in.) |
||
Maximum |
42.215 mm (1.6620 in.) |
|||
Inner 2nd gear bearing race |
Outer diameter |
Standard |
51.890 to 51.900 mm (2.0430 to 2.0433 in.) |
|
Minimum |
51.890 mm (2.0430 in.) |
|||
Inside diameter |
Standard |
42.200 to 42.215 mm (1.6615 to 1.6620 in.) |
||
Maximum |
42.215 mm (1.6620 in.) |
|||
No. 1 synchronizer ring set |
Clearance |
1st gear side |
Standard |
0.88 to 1.72 mm (0.0347 to 0.0677 in.) |
Minimum |
0.88 mm (0.0347 in.) |
|||
2nd gear side |
Standard |
0.88 to 1.72 mm (0.0347 to 0.0677 in.) |
||
Minimum |
0.88 mm (0.0347 in.) |
|||
Reverse gear |
Clearance (A - B) |
Standard |
0.1 to 0.5 mm (0.00394 to 0.01968 in.) |
|
Release head |
Depth |
Standard |
-0.2 to 0.8 mm (-0.00787 to 0.0315 in.) |
Front inner shift lever |
Depth |
Standard |
-0.2 to 0.8 mm (-0.00787 to 0.0315 in.) |
Inner No. 2 shift lever |
Depth |
Standard |
0 to 0.6 mm (0 to 0.0236 in.) |
Front differential side gear |
Thrust amount |
Standard |
0.08 mm (0.00314 in.) or less |
Front differential pinion backlash |
Backlash |
Standard |
0.20 mm (0.00787 in.) or less |
Front No. 1 differential side gear thrust washer |
Thickness |
1 |
1.00 mm (0.0394 in.) |
2 |
1.10 mm (0.0433 in.) |
||
3 |
1.20 mm (0.0472 in.) |
||
4 |
1.30 mm (0.0512 in.) |
||
Front differential pinion thrust washer |
Thickness |
Minimum |
0.9 mm (0.0354 in.) |
Front No. 1 differential pinion shaft |
Outer diameter |
Minimum |
17.975 mm (0.708 in.) |