FUEL INJECTOR INSTALLATION

PROCEDURE


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A005AS4E16
      Text in Illustration
      *1 O-ring
      *2 Insulator

      Install a new insulator and O-ring to each fuel injector assembly.

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.

    3. A005CK4

      While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

      Note


      • Do not damage the fuel injector assembly or O-ring.

      • Do not twist the O-ring.

      • After installing each fuel injector, check that it turns smoothly. If not, replace the O-ring with a new one.

  2. INSTALL NO. 1 DELIVERY PIPE SPACER


    1. A005C3UE01
      Text in Illustration
      *a Delivery Pipe Side
      *b Cylinder Head Side

      Install the 2 No. 1 delivery pipe spacers onto the cylinder head.

      Note

      Install the No. 1 delivery pipe spacers in the correct direction.

  3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Do not drop the fuel injectors when installing the fuel delivery pipe sub-assembly.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.

    2. Install the bolt to secure the fuel delivery pipe sub-assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A005C0C

      Push the tube connector into the pipe until the tube connector makes a "click" sound.

      Note


      • Before connecting the connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.

      • After connecting the fuel tube connector and pipe, check that they are securely connected by pulling on them.

    2. Engage the lock claw to install the No. 1 fuel pipe clamp.

  5. CONNECT ENGINE WIRE


    1. Install the bolt.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

    2. Connect the 4 fuel injector connectors.

    3. Connect the 4 connectors.

    4. Attach the 2 clamps to connect the engine wire.

  6. INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY

    Click here

  7. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. INSPECT FOR FUEL LEAK

    Click here

  9. INSTALL DECK FLOOR BOX RH

    Click here

  10. INSTALL REAR DECK FLOOR BOX

    Click here

  11. INSTALL NO. 2 DECK BOARD

    Click here

  12. INSTALL NO. 1 DECK BOARD

    Click here

  13. INSTALL DECK BOARD ASSEMBLY

    Click here