INTAKE AIR CONTROL VALVE INSTALLATION

PROCEDURE

1. INSTALL INTAKE AIR CONTROL VALVE (AIR BY-PASS VALVE ASSEMBLY)

   
   

   1. Using a T30 "TORX" socket wrench, install the intake air control valve (air by-pass valve assembly) to the turbocharger sub-assembly with the 3 bolts.

      Torque:

      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

2. INSTALL INLET COMPRESSOR ELBOW

   
   

   1. Install a new inlet compressor gasket to the turbocharger sub-assembly.

   2. Using an E8 "TORX" socket wrench, install the compressor inlet elbow and stud bolt.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   3. Tighten the 2 nuts.

      Torque:

      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

   4. Connect the wire harness clamp and intake air control valve (air by-pass valve assembly) connector.

3. INSTALL NO. 2 AIR CLEANER HOSE

   
   

   1. Install the No. 2 air cleaner hose to the inlet compressor elbow and intake air connector.

   2. Tighten the 2 hose clamps.

      Torque:

      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

   3. Connect the No. 4 ventilation hose to the No. 2 air cleaner hose and slide the clip to secure it.

4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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