CLUTCH MASTER CYLINDER(for RHD) INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

   
   

   1. Install the master cylinder to release cylinder hose to the clutch flexible hose bracket with the clip.

   2. Using a union nut wrench (10 mm), connect the clutch master cylinder to flexible hose tube to the master cylinder to release cylinder hose.

      Torque:

      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

   3. Using a union nut wrench (10 mm), connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

      Torque:

      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here

2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

   
   

   1. Install the sheet to the clutch master cylinder assembly.

   2. Install the clutch master cylinder assembly with the 2 nuts.

      Torque:

      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

   3. Install the master cylinder to release cylinder hose with a union bolt and 2 new gaskets.

      Torque:

      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Apply MP grease to the new clevis pin.

   2. Install the clutch master cylinder push rod clevis to the clutch pedal sub-assembly with the clevis pin and a clip.

      Tech Tips

      Install the clevis pin from the right side of the vehicle.

4. FILL CLUTCH FLUID

   Click here

5. BLEED CLUTCH LINE

   Click here

6. INSPECT FOR CLUTCH FLUID LEAK

7. INSPECT CLUTCH FLUID LEVEL

   Click here

8. INSPECT AND ADJUST CLUTCH PEDAL

   Click here

9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

   Click here