WATER PUMP REMOVAL


  1. DISCONNECT NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. REMOVE NO. 1 ENGINE UNDER COVER


    1. Remove the 4 bolts and under cover.

  3. DRAIN ENGINE COOLANT


    1. Remove the radiator cap.

    2. Loosen the cylinder block drain cock plug and radiator drain plug, and then the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

      A01DX7ME01

  4. REMOVE V-BANK COVER


    1. A01E0A6

      Remove the 2 nuts and the V-bank cover.

  5. DISCONNECT RADIATOR HOSE INLET

  6. DISCONNECT RADIATOR HOSE OUTLET

  7. REMOVE FAN SHROUD

    A01DZCK

    1. Disconnect the radiator reservoir hose from the radiator tank upper.

    2. Loosen the 4 nuts holding the fluid coupling fan.

    3. Remove the driver belt Click here.

    4. Remove the 2 bolts holding the fan shroud.

    5. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    6. Remove the fan pulley from the water pump.

  8. DISCONNECT NO. 2 VENTILATION HOSE

    A01DZMI

  9. REMOVE AIR CLEANER ASSEMBLY


    1. A01E2MF

      Disconnect the vacuum hose.

    2. Disconnect the MAF meter connector.

    3. Remove the 2 wire harness clamps.

    4. A01DZ4O

      Loosen the 2 hose clamps.

    5. Remove the 2 bolts and air cleaner.

  10. REMOVE WATER INLET HOUSING

    A01E1YVE01

    1. Disconnect the 2 radiator hoses.

    2. A01DVNME01

      Disconnect the 5 water by-pass hoses.

    3. A01DVV4E01

      Remove the 5 bolts and water inlet.

    4. Remove the O-ring from the water outlet pipe.

    5. Remove the gasket from the water pump.

  11. REMOVE NO. 2 IDLER PULLEY

    Note

    Use the same procedure for both No. 2 idler pulleys.


    1. w/ Idler Pulley Cover Plate:


      1. A01DXRYE01

        Remove the bolt, No. 2 idler pulley cover plate, idler pulley and idler pulley cover plate.

    2. w/o Idler Pulley Cover Plate:


      1. A01DW6OE01

        Remove the bolt, No. 2 idler pulley cover plate and idler pulley.

    3. A01DVAJE01

      for Integrated Type:

      Remove the 2 bolts and 2 No. 2 idler pulleys.

  12. REMOVE GENERATOR ASSEMBLY


  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    A01E2JUE01

    1. Remove the 5 bolts and V-ribbed belt tensioner.

  14. REMOVE WATER PUMP ASSEMBLY

    A01DW3QE01

    1. Remove the 17 bolts, water pump and gasket.