DECK(for Double Cab) ASSEMBLY REPLACEMENT

Tech Tips


  • Use the same procedure for the RH and LH.

  • The procedure listed below is for the LH.

  • The bold lines in the illustration indicate the removal and installation area.

  • The numbers in the illustration indicate the number of welding points.

  • Measure the dimensions of each part according to the body dimension diagram. (See the body dimensions)


  1. REMOVAL (J Deck)


    1. DECK SIDE PANEL

      A01KY1Q

      1. REMOVE DECK SIDE PANEL

        A01KY1W
        A01KXR9
        A01KXXG
        A01KY23
        A01KXPU
        A01KXRQ
        A01KXZUC01
        *A w/o Rear Bumper *B w/ Rear Bumper
        A01KY1M
        A01KXXR

    2. DECK SIDE FLOOR PANEL

      A01KY3H

      1. REMOVE DECK SIDE FLOOR PANEL

        A01KXQX

    3. HEADER PANEL

      A01KXPOC01
      *A w/o Deck Guard Frame - -
      A01KY65C01
      *A w/ Deck Guard Frame - -

      1. REMOVE HEADER PANEL

        A01KY4UC01
        *A w/o Deck Guard Frame *B w/ Deck Guard Frame

    4. DECK FLOOR PANEL

      A01KXOI

      1. REMOVE DECK FLOOR PANEL

        A01KXUU

  2. REMOVAL (A Deck)

    Symbol Meaning
    A01KY1U Cut with Disc Sander etc.

    1. DECK SIDE PANEL

      A01KXQY

      1. REMOVE DECK SIDE PANEL

        A01KY1W
        A01KXZI
        A01KY3X
        A01KXTI
        A01KXXX
        A01KXR8
        A01KXY3C01
        *A w/o Rear Bumper *B w/ Rear Bumper
        A01KY44

    2. DECK SIDE FLOOR PANEL

      A01KXXB

      1. REMOVE DECK SIDE FLOOR PANEL

        A01KXNM

    3. HEADER PANEL

      A01KY0KC01
      *A w/o Deck Guard Frame - -
      A01KXYXC01
      *A w/ Deck Guard Frame - -

      1. REMOVE HEADER PANEL

        A01KXV1C01
        *A w/o Deck Guard Frame *B w/ Deck Guard Frame

    4. DECK FLOOR PANEL

      A01KXT0

      1. REMOVE DECK FLOOR PANEL

        A01KXPN

  3. INSTALLATION (J Deck)


    1. DECK FLOOR PANEL

      A01KXOI

      1. INSTALL DECK FLOOR PANEL

        A01KY5Z

    2. HEADER PANEL

      A01KXPOC01
      *A w/o Deck Guard Frame - -
      A01KY65C01
      *A w/ Deck Guard Frame - -

      1. INSTALL HEADER PANEL

        A01KXY2C01
        *A w/o Deck Guard Frame *B w/ Deck Guard Frame

    3. DECK SIDE FLOOR PANEL

      A01KY3H

      1. INSTALL DECK SIDE FLOOR PANEL

        A01KXPX

    4. DECK SIDE PANEL

      A01KY1Q

      1. INSTALL DECK SIDE PANEL

        A01KXX5
        A01KY40
        A01KXZ6C01
        *A w/o Rear Bumper *B w/ Rear Bumper
        A01KY0D
        A01KXNT
        A01KXP1
        A01KXUO
        A01KXXZ
        A01KXUF

  4. INSTALLATION (A Deck)

    Symbol Meaning
    A01KXZ1 Fillet Weld

    1. DECK FLOOR PANEL

      A01KXT0

      1. INSTALL DECK FLOOR PANEL

        A01KXNG

    2. HEADER PANEL

      A01KY0KC01
      *A w/o Deck Guard Frame - -
      A01KXYXC01
      *A w/ Deck Guard Frame - -

      1. INSTALL HEADER PANEL

        A01KY02C01
        *A w/o Deck Guard Frame *B w/ Deck Guard Frame

    3. DECK SIDE FLOOR PANEL

      A01KXXB

      1. INSTALL DECK SIDE FLOOR PANEL

        A01KXYG

    4. DECK SIDE PANEL

      A01KXQY

      1. INSTALL DECK SIDE PANEL

        A01KY4H
        A01KY4ZC01
        *A w/o Rear Bumper *B w/ Rear Bumper
        A01KY41
        A01KY3W
        A01KXRC
        A01KXTLC01
        *a 10 mm (0.39 in.) *b 5.5 mm (0.22 in.)
        A01KXQ9
        A01KXUF