FUEL INJECTOR INSPECTION

PROCEDURE


  1. INSPECT FUEL INJECTOR ASSEMBLY


    1. Check the resistance.


      1. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        1 - 2 20°C (68°F) 11.6 to 12.4 Ω

        If the result is not as specified, replace the injector assembly.

    2. Check the operation.

      Inspect the injector injection volume.

      CAUTION:

      Perform the inspection in a well-ventilated area.

      Do not perform the inspection near an open flame.


      1. A005BZXE19
        Text in Illustration
        *1

        SST

        (Hose)
        *2

        SST

        (Hose Band)
        *3

        SST

        (Fuel Tube Connector)
        *4 Fuel Pipe (Vehicle Side)

        Connect SST (fuel tube connector) to SST (hose) with SST (hose band), and then connect them to the fuel pipe (vehicle side).

        SST
        09268-31014   ( 09268-41500, 09268-41700, 95336-08070 )

        Note

        Ensure that the SST connector O-rings are not damaged and are free of foreign matter as they are used to seal the connections between the fuel tube connector and pipe.

      2. A005ET7E17
        Text in Illustration
        *1

        SST

        (Hose)
        *2

        SST

        (Hose Band)
        *3

        SST

        (Adapter)
        *4 O-ring
        *5

        SST

        (Clamp)
        *6 Vinyl Tube

        Install a new O-ring onto the fuel injector assembly.

        SST
        09268-31014   ( 09268-41110, 09268-41300, 09268-41700, 95336-08070 )

      3. Connect SST (adapter and hose) to the injector assembly, and hold the injector assembly and union with SST (clamp).

      4. Install a vinyl tube onto the injector.

        CAUTION:

        Install a suitable vinyl tube onto the injector assembly to prevent gasoline from spraying.

      5. A005B8EE15
        Text in Illustration
        *1

        SST

        (Tie Band)
        *2

        SST

        (Adapter)
        *3

        SST

        (Clamp)

        Tie SST (clamp and adapter) together with SST (tie band) as shown in the illustration.

        SST
        09268-31014   ( 09268-41110, 09268-41300, 09268-41800 )

      6. Set the injector assembly in a graduated cylinder.

      7. Operate the fuel pump Click here.

      8. A005DT2E21
        Text in Illustration
        *1

        SST

        (Wire)
        *a Connect

        Connect SST (wire) to the injector assembly and the auxiliary battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.

        SST
        09842-30080

        Note

        Always do the switching on the auxiliary battery side.

        Standard Injection Volume
        Tester Connection Condition Specified Condition
        Positive terminal - Ground terminal Per 15 seconds 60 to 73 cc (3.7 to 4.5 cu.in.)
        Difference between each injector
        13 cc (0.8 cu.in.) or less

        If the injection volume is not as specified, replace the injector assembly.

    3. Inspect for leaks.


      1. In the condition above, disconnect the test probes of SST (wire) from the auxiliary battery and check for fuel leaks from the injector.

        Standard fuel drop
        1 drop or less every 12 minutes

        If there are excessive leaks, replace the injector assembly.